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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 147 (Heating, Ventilation And Air Conditioning) >> Repair Instructions >> Evaporator Tube Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
  2. Remove the hood close out filler panel. Refer to HOOD CLOSE OUT FILLER REPLACEMENT in Body Front End.
  3. Use the J 38185  in order to reposition the hose clamps.

    Remove the coolant surge tank hoses from the surge tank.

    Fig 1: Identifying Coolant Surge Tank Hose Connections
    G01579677Courtesy of GENERAL MOTORS CORP.
  4. Remove the nut connecting the evaporator tube to the condenser.
    Fig 2: Removing Evaporator Tube
    G01579678Courtesy of GENERAL MOTORS CORP.
  5. Discard the O-ring seal.
  6. Remove the tube from the retaining clip (6) located on the body side rail.
  7. Remove the accumulator tube. Refer to Accumulator Tube Replacement .
  8. Raise the vehicle.
  9. Remove the evaporator tube from the evaporator.
  10. Discard the O-ring seals.
  11. Lower the vehicle.
  12. Remove the evaporator tube (4).
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