Installation Procedure
WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
- Install the evaporator tube (4).
- Raise and support the vehicle.
- Install the evaporator tube to the evaporator. Use new O-ring seals. Refer to O-Ring Replacement .
Tighten
Tighten the fitting to 24 N.m (18 lb ft).
- Lower the vehicle.
- Install the tube to the retaining clip (6) located on the body side rail (2.4L only).
- Install the evaporator tube to the condenser (3). Use the new O-ring seals. Refer to O-Ring Replacement .
Tighten
Tighten the nut to 16 N.m (12 lb ft).
- Install the accumulator tube. Refer to Accumulator Tube Replacement .
- Install the coolant surge tank hoses to the surge tank.
Use the J 38185 in order to reposition the hose clamps.
- Install the hood close out filler panel. Refer to HOOD CLOSE OUT FILLER REPLACEMENT in Body Front End.
- Evacuate and charge the A/C system. Refer to Refrigerant Recovery and Recharging .
- Leak test the fittings of the component using the J 39400-A.
NOTE:
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.