Installation Procedure
WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
- Add the proper amount of refrigerant oil to the new condenser. Refer to Refrigerant System Capacities .
Install the condenser to the radiator. See Figure.
Ensure the tabs on the condenser are completely seated in the clips on the radiator.
- Install the condenser to radiator bolts (3).
Tighten
Tighten the condenser bolts to 4 N.m (36 lb in).
- Install the radiator air upper seal onto the flange on the radiator.
- Install the evaporator tube to the condenser. Refer to Evaporator Tube Replacement .
- Install a NEW O-ring seal to the condenser end of the compressor hose assembly. Refer to O-Ring Replacement .
- Install the compressor hose assembly to the condenser.
- Install the fitting nut for the compressor hose assembly to the condenser.
Tighten
Tighten the nut to 16 N.m (12 lb ft).
- Install the hood latch support. Refer to HOOD LATCH SUPPORT REPLACEMENT .
- Evacuate and recharge the A/C system. Refer to Evaporator Tube Replacement .
- Leak test the fittings of the component using the J 39400-A.
NOTE:
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.