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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 147 (Heating, Ventilation And Air Conditioning) >> Repair Instructions >> Compressor Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
  2. Release the drive belt tensioner.
  3. Remove the drive belt from the A/C compressor.
  4. Raise the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
  5. Remove the right front fender liner. Refer to FRONT FENDER LINER REPLACEMENT in Body Front End.
  6. Disconnect the electrical connector from the compressor.
    Fig 1: Locating Compressor Electrical Connector
    G01579649Courtesy of GENERAL MOTORS CORP.
  7. Remove the compressor hose assembly bolt from the compressor.
    Fig 2: Identifying Hose Assembly Connection At Compressor
    G01579650Courtesy of GENERAL MOTORS CORP.
  8. Remove the compressor hose assembly from the compressor.
  9. Remove and discard the sealing washers.
  10. Remove the compressor mounting bolts.
    Fig 3: Identifying Compressor Mounting Bolts
    G01579651Courtesy of GENERAL MOTORS CORP.
  11. Remove the compressor.
  12. NOTE: NEW CVC compressor assemblies are shipped with a full poly-alkylene glycol (PAG) refrigerant oil charge. Use of the incorrect PAG oil can result in compressor failure.
  13. If replacing the compressor, refer to Compressor Oil Balancing .