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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 147 (Heating, Ventilation And Air Conditioning) >> Repair Instructions >> Compressor Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  1. Install the bolts and the compressor to the engine.

    Tighten 

    Tighten the top compressor bolts to 22 N.m (16 lb ft).

  2. Install new sealing washers on the compressor ports Refer to Sealing Washer Replacement .
  3. Install the A/C compressor hose assembly to the compressor.
    Fig 1: Identifying Compressor Hose Assembly Connection At Compressor
    G01579653Courtesy of GENERAL MOTORS CORP.
  4. Install the A/C compressor hose assembly bolt.

    Tighten 

    Tighten the bolt to 11 N.m (8 lb ft).

  5. Connect the compressor electrical connector.
    Fig 2: Locating Compressor Electrical Connector
    G01579654Courtesy of GENERAL MOTORS CORP.
  6. Lower the vehicle.
  7. Install the drive belt on the A/C compressor.
  8. Release the drive belt tensioner.
  9. Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging .
  10. Leak test the fittings of the repaired or reinstalled component using the J 39400-A.