Installation Procedure
- Support the transmission with a suitable jack.
Remove the J-21366 strap (1) from the transmission bell housing.
Install the transmission. (1)
- CAUTION:
Refer to Fastener Caution .
Transmission Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Transmission Stud (1) - Install and tighten [2x] - Fastener Specifications
Transmission Stud (1) - Install and tighten - Fastener Specifications
Transmission Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Transmission Stud (1) - Install and tighten [2x] - Fastener Specifications
- Connect the transmission vent hose from the engine.
Connect the electrical connector. (1)
- Install the 5 retainers (2).
Prepare the transmission torque converter bolts (1) for installation as follows:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Transmission Torque Converter Bolt (1) - Install and tighten [6x] - Fastener Specifications
Auxiliary Generator Battery Jumper Cable (2) - Install
- Battery Positive Cable Nut (1) @ Starter Solenoid - Install and tighten - Fastener Specifications
- Electrical Connector (4) - Connect
- Starter (3) - Install
Starter Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Starter Stud (1) - Install and tighten - Fastener Specifications
Auxiliary Generator Battery Jumper Cable - Install
- Auxiliary Generator Battery Jumper Cable Terminal Nut (1) - Install and tighten - Fastener Specifications
- Retainer (3) - Engage
Engine Oil Cooler Seal (2) - Install NEW [2x]
- Engine Oil Cooler (1) - Install
Engine Oil Cooler Bolt (1) - Install and tighten [4x] - Fastener Specifications
Engine Oil Cooler Coolant Inlet Hose (3) @ Engine Oil Cooler - Install
- Engine Oil Cooler Coolant Outlet Hose (2) @ Engine Oil Cooler - Install
- Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Apply a thin layer of grease to the transmission output shaft splines (1). Adhesives, Fluids, Lubricants, and Sealers
- Loosely install a NEW propeller shaft hub clamp (3) to the propeller shaft joint boot.
- Support and secure the propeller shaft (2) to a suitable hydraulic jack stand.
- Propeller Shaft (2) - Install
Prepare the 2 propeller shaft bearing support bolts (1) for installation as follows:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Propeller Shaft Bearing Support Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Remove the hydraulic jack stand supporting the propeller shaft.
Prepare the 3 rear propeller shaft bolts (1) and nuts (3) for installation as follows:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Align the relationship marks (2) made on the propeller shaft and the rear differential flange.
- Rear Propeller Shaft Bolt (1) - Install [3x]
- Rear Propeller Shaft Nut (3) - Loosely install [3x]
- Rear Propeller Shaft Bolt (1) - Tighten [3x] - Fastener Specifications
- Ensure that the drive shaft boot is completely seated in the output shaft groove prior to crimping the propeller shaft hub clamp (2).
- Using the DT-35910 Drive Axle Seal Clamp Pliers (1), crimp the propeller shaft hub clamp (2) until the final crimped outer diameter (a) is 39 - 41 mm (1.54 - 1.61 in).
Catalytic Converter Gasket (2) - Install NEW
- Exhaust Muffler (1) - Install
{ If equipped } Front Crossmember Brace (2) - Install
- { If equipped } Front Crossmember Brace Nut (1) - Install and tighten [4x] - Fastener Specifications
Exhaust Muffler (1) @ Exhaust Rear Muffler Insulator-Right Side (3) - Install
- Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Right Side (2) - Install
Exhaust Muffler (1) @ Exhaust Rear Muffler Insulator-Left Side (3) - Install
- Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Left Side (2) - Install
Electrical Connector (1) @ Exhaust Control Valve Actuator - Connect [2x]
Catalytic Converter Nut (1) - Install and tighten [2x] - Fastener Specifications
Floor Panel Reinforcement (2) - Install
- Floor Panel Number 4 Cross Bar Reinforcement Bolt (1) - Install and tighten [6x] - Fastener Specifications
Underbody Rear Air Deflector- Right Side (5) - Install
- Underbody Rear Air Deflector Plastic Nut (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Bolt (1) - Install and tighten - Fastener Specifications
Rear Tire Front Air Deflector- Right Side (1) - Install
- Rear Tire Front Air Deflector Bolt (2) - Install and tighten [2x] - Fastener Specifications
Underbody Rear Air Deflector- Left Side (5) - Install
- Underbody Rear Air Deflector Plastic Nut (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Bolt (1) - Install and tighten - Fastener Specifications
Rear Tire Front Air Deflector- Left Side (2) - Install
- Rear Tire Front Air Deflector Bolt (1) - Install and tighten [2x] - Fastener Specifications
Automatic Transmission Fluid Cooling Exchanger (2) - Install
- Automatic Transmission Fluid Cooling Exchanger Bolt (1) - Install and tighten [3x] - Fastener Specifications
Transmission Fluid Cooler Pipe Seal (1) - Install NEW [2x]
- NOTE:
Remove the caps from the fittings and plugs from the holes before installing the transmission fluid cooler pipes.
Transmission Fluid Cooler Inlet and Outlet Pipe (2) @ Automatic Transmission Fluid Cooling Exchanger - Install
- Transmission Fluid Cooler Pipe Connector Bolt (1) - Install and tighten [2x] - Fastener Specifications
Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose (4) @ Automatic Transmission Fluid Cooling Exchanger - Install
- Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose Clamp (3) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Automatic Transmission Fluid Cooling Heat Exchanger Inlet Hose (2) @ Automatic Transmission Fluid Cooling Exchanger - Install
- Automatic Transmission Fluid Cooling Heat Exchanger Inlet Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Transmission Fluid Cooler Thermal Bypass Valve Gasket (1) - Install NEW [2x]
Transmission Fluid Cooler Seal (2) - Install NEW
- Transmission Fluid Cooler Pipe Seal (1) - Install NEW [2x]
- NOTE:
Remove the caps from the fittings and plugs from the holes before installing the transmission fluid cooler pipes.
Transmission Fluid Cooler Inlet and Outlet Pipe (2) - Install
- Transmission Fluid Cooler Pipe Nut (1) - Install and tighten - Fastener Specifications
Transmission Fluid Cooler Pipe Clip Bolt (3) - Install and tighten - Fastener Specifications
- Transmission Fluid Cooler Pipe Bolt (2) - Install and tighten - Fastener Specifications
- Transmission Fluid Cooler Pipe Connector Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Lower the vehicle. Lifting and Jacking the Vehicle
- Fill the engine oil to the proper level with NEW engine oil. Engine Oil and Oil Filter Replacement (RWD)
- Fill the cooling system. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716) , or Cooling System Draining and Filling (LSY with V03 GE 47716) , or Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
- Connect the negative battery cable. Battery Negative Cable Disconnection and Connection
- Fill the transmission to the proper level with NEW transmission fluid. Transmission Fluid Fill Procedure
- Perform the solenoid valve characterization. Q77 Transmission Control Solenoid Valve Characterization Programming (8L45) , or Q77 Transmission Control Solenoid Valve Characterization Programming (10L60, 10L80)
- Inspect for transmission fluid leaks. Automatic Transmission Fluid Leaks
- Inspect the exhaust system for leaks.
For proper alignment of all torque converter bolts, install the first torque converted bolt in the oval shaped hole.
Rotate the harmonic balancer center bolt clockwise ONLY, to align the torque converter bolt with the starter opening.