Installation Procedure
Raise the drivetrain and front suspension assembly (1) into position.
- CAUTION:
Refer to Fastener Caution .
CAUTION:This vehicle is equipped with torque-to-yield or single use fasteners. Install a NEW torque-to-yield or single use fastener when installing this component. Failure to replace the torque-to-yield or single use fastener could cause damage to the vehicle or component.
Drivetrain and Front Suspension Cradle Front Bolt (1) - Install NEW and tighten [6x] - Fastener Specifications
- Drivetrain and Front Suspension Cradle Rear Bolt (2) - Install NEW and tighten [2x] - Fastener Specifications
- Remove the jack.
- Remove the wiring or straps used to secure the engine coolant fan module radiator assembly to the left and right side radiator upper brackets.
- NOTE:
Left side shown, right side similar.
Electronic Suspension Strut Wiring Harness Retainer - Left Side and Right Side (1) @ Drivetrain and Front Suspension Cradle - Install [2x]
Position the engine wiring harness (3) into place.
- Engine Wiring Harness Retainer (4) @ Charge Air Cooler Bracket Plate Stud - Install
- Engine Wiring Harness Retainer (2) @ Drivetrain and Front Suspension Cradle - Install
- Engine Wiring Harness Retainer (1) @ Drivetrain and Front Suspension Cradle - Install [2x]
Radiator Outlet Hose Bracket Bolt (1) - Install and tighten - Fastener Specifications
Install the right side charge air cooler assembly (1) to the vehicle.
Charge Air Cooler Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Charge Air Cooler Upper Bracket Nut (2) - Tighten - Fastener Specifications
Install the radiator outlet hose retainer (3) to the radiator outlet hose connector at the right side charge air cooler.
- Install the radiator outlet hose (2) to the right side charge air cooler.
- Radiator Outlet Hose Clip (1) - Install
Install the auxiliary radiator inlet hose retainer (1) to the auxiliary radiator inlet hose connector at the right side charge air cooler.
- Install the auxiliary radiator inlet hose (2) to the right side charge air cooler.
Install the left side charge air cooler assembly (1) to the vehicle.
Charge Air Cooler Bracket Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Charge Air Cooler Upper Bracket Nut (1) - Tighten - Fastener Specifications
Install the retainer (1) into the auxiliary water pump outlet upper hose connector.
- Install the auxiliary water pump outlet upper hose (2) to the left side charge air cooler ensuring that the retainer (1) is fully engaged.
- Radiator Outlet Hose Clip (3) - Install
Install the retainer (1) into the auxiliary radiator outlet hose connector.
- Install the auxiliary radiator outlet hose (2) to the left side charge air cooler ensuring that the retainer (1) is fully engaged.
Auxiliary Radiator Front Duct- Left Side (1) - Install
Auxiliary Radiator Front Duct (1) - Install
Front Bumper Impact Bar (2) - Install
- Front Bumper Impact Bar Bolt (1) - Install and tighten [8x] - Fastener Specifications
- Install the wiring harness.
- NOTE:
Left side shown, right side similar.
Horn- Left Side and Right Side (2) - Install [2x]
- Horn Bolt- Left Side and Right Side (1) - Install and tighten [2x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Transmission Fluid Auxiliary Cooler Bracket Bolt- Left Side and Right Side (2) - Install and tighten [2x] - Fastener Specifications
- Auxiliary Radiator Front Inlet Duct- Left Side and Right Side (1) - Install [2x]
{ If equipped } Forward Range Radar Bracket (2) - Install
- { If equipped } Forward Range Radar Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
- { If equipped } Connect the electrical connector.
Auxiliary Radiator Duct Retainer- Right Side (1) - Install [2x]
Auxiliary Radiator Duct Retainer- Right Side (1) - Install [3x]
Auxiliary Radiator Duct Retainer- Left Side (1) - Install [2x]
Auxiliary Radiator Duct Retainer- Left Side (1) - Install [3x]
Front Bumper Fascia (1) - Install - Front Bumper Fascia Removal and Installation (without Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing CFV, CFZ)
Auxiliary Radiator Rear Duct- Right Side (1) - Install
Auxiliary Radiator Duct Retainer- Right Side (1) - Install [3x]
Auxiliary Radiator Rear Duct- Left Side (1) - Install
Auxiliary Radiator Duct Retainer- Left Side (1) - Install [3x]
- NOTE:
Left side shown, right side similar.
Front Wheelhouse Liner- Left Side and Right Side (3) - Move into position
- Front Wheelhouse Liner Retainer- Left Side and Right Side (2) - Install [2x]
- Front Wheelhouse Liner Bolt- Left Side and Right Side (1) - Install and tighten [8x] - Fastener Specifications
- NOTE:
- Left side shown, right side similar.
- Quantity of fasteners may vary based on option content.
- Some components not shown for graphic clarity.
Engine Front Splash Shield- Left Side (3) - Install
- Engine Front Splash Shield Bolt- Left Side and Right Side (1) - Install and tighten [8x] - Fastener Specifications
- Engine Front Splash Shield Retainer- Left Side and Right Side (2) - Install [2x]
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Air Deflector- Left Side and Right Side (2) - Install [2x]
- Front Bumper Fascia Air Deflector Bolt- Left Side and Right Side (1) - Install and tighten [8x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Lower Reinforcement- Left Side and Right Side (2) - Install [2x]
- Front Bumper Fascia Air Deflector Bolt- Left Side and Right Side (1) - Install and tighten [12x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Bolt- Left Side and Right Side (1) - Install and tighten [12x] - Fastener Specifications
- Front Bumper Fascia Lower Stiffener Bolt- Left Side and Right Side (2) - Install and tighten [2x] - Fastener Specifications
- Front Bumper Fascia Air Deflector Bolt- Left Side and Right Side (3) - Install and tighten [8x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Install the left and right side front lower control arm rear links (2) into the left and right side steering knuckles.
- Install the left and right side front lower control arm front links (1) into the left and right side steering knuckles.
- NOTE:
- Left side shown, right side similar.
- Do NOT allow the ball stud to rotate while tightening the nut.
Front Lower Control Arm Ball Stud Nut- Left Side and Right Side (1) - Install and tighten - Fastener Specifications
- NOTE:
- Left side shown, right side similar.
- Do NOT allow the ball stud to rotate while tightening the nut.
Front Lower Control Arm Ball Stud Nut- Left Side and Right Side (1) - Install and tighten - Fastener Specifications
Electric Belt Drive Rack and Pinion Steering Gear (3) - Install
- Steering Gear Bolt (2) - Install NEW [2x]
- Steering Gear Nut (1) - Install and tighten [2x] - Fastener Specifications
Connect the 2 electrical connectors (1).
- Secure the engine wiring harness to the electric belt drive rack and pinion steering gear using a tie strap.
Intermediate Steering Shaft (2) @ Electric Belt Drive Rack and Pinion Steering Gear - Install
- If a NEW threaded component is being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded component is reused, prepare the threaded component using the following steps:
- Remove any loose cured adhesive from the external threads of the component using a lint free cloth.
- Thread the cleaned component into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the component. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Intermediate Steering Shaft Lower Bolt (1) @ Electric Belt Drive Rack and Pinion Steering Gear - Install and tighten - Fastener Specifications
- CAUTION:
Ensure the Outer Tie Rod Boot is not twisted or deformed during assembly. If the boot is twisted or deformed, damage to the boot will occur.
NOTE:Left side shown, right side similar.
Install left and right steering linkage outer tie rods (1) at the left and right steering knuckles.
- NOTE:
- Left side shown, right side similar.
- Some components not shown for graphic clarity.
Install and tighten the left and right steering linkage outer tie rod nuts (1). Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front Brake Rotor Cooling Duct Deflector (1)- Left Side and Right Side - Install
- Front Brake Rotor Cooling Duct Deflector Bolt (2)- Left Side and Right Side - Install and tighten [6x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Install the 4 chassis harness retainers (1) on the left and right side front brake rotor cooling duct deflectors.
Engine Mount Nut (2) - Install and tighten - Fastener Specifications
- Engine Mount Bolt (1) - Install NEW and tighten [2x] - Fastener Specifications
Turbocharger Exhaust Pipe Gasket (2) - Install NEW
- Warm Up Three-Way Catalytic Converter (1) - Install
Catalytic Converter Nut (1) - Install and tighten [4x] - Fastener Specifications
- NOTE:
A special anti-seize compound is used in the HO2S threads. The compound consists of liquid graphite and glass beads. The graphite tends to burn away, but the glass beads remain, making the sensor easier to remove. New, or service replacement sensors already have the compound applied to the threads. If the sensor is removed from an exhaust component and if for any reason the sensor is to be reinstalled, the threads must have anti-seize compound applied before reinstallation. Adhesives, Fluids, Lubricants, and Sealers
Install and tighten the heated oxygen sensor (1) using a suitable tool. Fastener Specifications
- Connect the heated oxygen sensor electrical connector.
Install and tighten the heated oxygen sensor (1) using a suitable tool. Fastener Specifications
- Connect the heated oxygen sensor electrical connector.
Engine Mount Nut- Left Side (2) - Install and tighten - Fastener Specifications
- Engine Mount Bolt- Left Side (1) - Install NEW and tighten [2x] - Fastener Specifications
Turbocharger Exhaust Pipe Gasket (2) - Install NEW
- Warm Up Three-Way Catalytic Converter (1) - Install
Catalytic Converter Nut (1) - Install and tighten [4x] - Fastener Specifications
- NOTE:
A special anti-seize compound is used in the HO2S threads. The compound consists of liquid graphite and glass beads. The graphite tends to burn away, but the glass beads remain, making the sensor easier to remove. New, or service replacement sensors already have the compound applied to the threads. If the sensor is removed from an exhaust component and if for any reason the sensor is to be reinstalled, the threads must have anti-seize compound applied before reinstallation. Adhesives, Fluids, Lubricants, and Sealers
Install and tighten the heated oxygen sensor (1) using a suitable tool. Fastener Specifications
- Connect the heated oxygen sensor electrical connector.
Install and tighten the heated oxygen sensor (1) using a suitable tool. Fastener Specifications
- Connect the heated oxygen sensor electrical connector.
Catalytic Converter Brace (2) - Install
- Catalytic Converter Brace Bracket Nut (1) - Install and tighten [5x] - Fastener Specifications
Catalytic Converter Gasket (2) - Install NEW
- With the aid of an assistant, install the exhaust muffler (1).
- NOTE:
Some components not shown for graphic clarity.
Exhaust Muffler Hanger Bracket Nut (1) - Install and tighten [4x] - Fastener Specifications
Electrical Connector- Left Side (1) - Connect
Electrical Connector- Right Side (1) - Connect
Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Right Side (2) - Install [2x]
Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Left Side (2) - Install [2x]
Exhaust Pipe Clamp (1) - Tighten [2x] - Fastener Specifications
Catalytic Converter Nut (1) - Install and tighten [2x] - Fastener Specifications
Floor Panel Reinforcement (2) - Install
- Floor Panel Number 4 Cross Bar Reinforcement Bolt (1) - Install and tighten [6x] - Fastener Specifications
Underbody Rear Air Deflector- Right Side (5) - Install
- Underbody Rear Air Deflector Nut- Right Side (4) - Install and tighten [2x] - Fastener Specifications
- Underbody Rear Air Deflector Nut- Right Side (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt- Right Side (2) - Install and tighten [3x] - Fastener Specifications
- Rear Wheelhouse Liner Bolt- Right Side (1) - Install and tighten - Fastener Specifications
Underbody Rear Air Deflector- Left Side (5) - Install
- Underbody Rear Air Deflector Nut- Left Side (4) - Install and tighten [2x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt- Left Side (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut- Left Side (2) - Install and tighten [3x] - Fastener Specifications
- Rear Wheelhouse Liner Bolt- Left Side (1) - Install and tighten - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Rear Tire Front Air Deflector- Left Side and Right Side (2) - Install [2x]
- Rear Tire Front Air Deflector Bolt- Left Side and Right Side (1) - Install and tighten [4x] - Fastener Specifications
- Install the front tire and wheel assemblies. Tire and Wheel Removal and Installation
Install the front cradle sheer plate (2) between the front bumper fascia center air deflector and the driveline and front suspension cradle and raise into position.
- Ensure that the left and right side wheelhouse liners (1) are positioned in place under the front cradle sheer plate (2).
Front Wheelhouse Liner Bolt (1) - Install and tighten [2x] - Fastener Specifications
Front Crossmember Brace Bolt (3) - Install and tighten [8x] - Fastener Specifications
- Front Cradle Shear Plate Nut (2) - Install and tighten [2x] - Fastener Specifications
- Front Cradle Shear Plate Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Remove the jack.
Front Bumper Fascia Air Deflector Retainer (2) - Install
- Front Bumper Fascia Air Deflector Bolt (1) - Install and tighten [4x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front Compartment Air Deflector- Left Side and Right Side (1) - Install
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Lower Stiffener Bolt- Left Side and Right Side (3) - Install and tighten [6x] - Fastener Specifications
- Front Compartment Air Deflector Retainer- Left Side and Right Side (2) - Install [2x]
- Front Wheelhouse Liner Bolt- Left Side and Right Side (1) - Install and tighten [4x] - Fastener Specifications
Turbocharger Heat Shield (1) - Install
Turbocharger Heat Shield Bolt (1) - Install and tighten [3x] - Fastener Specifications
Radiator Outlet Pipe Seal (2) - Install NEW
- Radiator Outlet Pipe (1) - Install
Radiator Outlet Pipe Bolt (2) - Install and tighten - Fastener Specifications
- Radiator Outlet Pipe Bolt (1) - Install and tighten - Fastener Specifications
Wiring Harness Retainer (1) - Install [2x]
Heater Outlet Hose (4) @ Auxiliary Heater Inlet Hose Tee - Install
- Heater Outlet Hose Clamp (3) @ Auxiliary Heater Inlet Hose Tee - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Heater Inlet Hose (2) @ Heater Core - Install
- Heater Inlet Hose Retainer (1) - Engage
Radiator Outlet Pipe Bolt (1) - Install and tighten - Fastener Specifications
Radiator Outlet Hose (2) @ Radiator Outlet Pipe - Install
- Radiator Outlet Hose Clamp (1) @ Radiator Outlet Pipe - Engage - Hose Clamp Replacement Guidelines - Spring Type
Air Cleaner Outlet Duct (1) @ Turbocharger Air Inlet Adapter - Install
Retainer Spring (4) - Engage
- Air Cleaner Outlet Duct Clamp (3) - Tighten - Fastener Specifications
- Charge Air Bypass Valve Hose (2) - Install
- Charge Air Bypass Valve Hose Clamp (1) - Tighten - Fastener Specifications
Install the NEW positive crank ventilation foul air tube (2) and secure the 2 positive crankcase ventilation tube connectors (1).
Turbocharger Wastegate Actuator Vacuum Source Tube (2) - Install
- Turbocharger Wastegate Actuator Vacuum Source Tube (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Charge Air Bypass Valve Vacuum Tank Tube (2) - Install
- Charge Air Bypass Valve Vacuum Tank Tube (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Air Cleaner Assembly (2) - Install
- Air Cleaner Bolt (1) - Install and tighten - Fastener Specifications
- Install all retainers and wiring harnesses to the air cleaner assembly (2) as necessary.
- Connect the 2 mass airflow sensor electrical connectors.
Auxiliary Air Cleaner Outlet Duct (4) - Install
- Air Cleaner Outlet Duct Clamp (3) - Tighten - Fastener Specifications
- Air Cleaner Outlet Duct (2) - Install
- Air Cleaner Outlet Duct Clamp (1) - Tighten - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front End Sheet Metal Cross Brace- Left Side and Right Side (3) - Install [2x]
- Front Suspension Strut Upper Mounting Nut- Left Side and Right Side (2) - Install and tighten [4x] - Fastener Specifications
- Front End Sheet Metal Cross Brace Bolt- Left Side and Right Side (1) - Install and tighten [6x] - Fastener Specifications
- Install all wiring harness retainers to the left and right side front end sheet metal cross braces (3).
Radiator Air Upper Baffle- Upper (3) - Install
- Radiator Air Upper Baffle Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Radiator Air Upper Baffle Retainer (1) - Install [5x]
Transmission Control Module (1) @ Engine Control Module Bracket (2) - Install
- Engine Control Module Bracket (2) - Install
Engine Control Module Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
Engine Control Module (1) - Install
- Connect the electrical connectors.
Radiator Surge Tank Outlet Pipe (3) - Install
- Radiator Surge Tank Inlet Hose Clamp (4) @ Engine Radiator - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Surge Tank Inlet Hose Clip (2) @ Engine Control Module Bracket - Install
- Radiator Surge Tank Inlet Hose Clamp (1) @ Radiator Surge Tank Inlet Hose - Engage - Hose Clamp Replacement Guidelines - Spring Type
EN-51007 Global Engine Support Fixture (1) - Remove - Engine Support Fixture
Oil Filler Cap - Remove
- Intake Manifold Cover (2) - Install
- Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
- Oil Filler Cap - Install
- Fill the cooling system to the proper level. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716) , or Cooling System Draining and Filling (LSY with V03 GE 47716) , or Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
- Start the engine and check for coolant leaks.
- Measure and adjust the front toe. Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment
- Program the power steering control module. Control Module References
- Perform the following so the vehicle software relearns the steering center position:
- Raise the front wheels off the ground.
- Start the vehicle.
- Rotate steering wheel to the left lock position and hold tightly for 4 seconds.
- Rotate steering wheel to the right lock position and hold tightly for 4 seconds.
- Repeat steps 195.3 and 195.4.
- Lower the vehicle.
This vehicle is equipped with torque-to-yield or single use fasteners. Install a NEW torque-to-yield or single use fastener when installing this component. Failure to replace the torque-to-yield or single use fastener could cause damage to the vehicle or component.
This vehicle is equipped with torque-to-yield or single use fasteners. Install a NEW torque-to-yield or single use fastener when installing this component. Failure to replace the torque-to-yield or single use fastener could cause damage to the vehicle or component.