Installation Procedure
Turbocharger Air Inlet Adapter Seal (3) - Install NEW
- Turbocharger Air Inlet Adapter (2) - Install
- Turbocharger Air Inlet Adapter Bolt (1) - Install and tighten [3X] - Fastener Specifications
- Prior to installing the air conditioning compressor perform the air conditioning compressor oil balancing procedure. Air Conditioning Compressor Oil Balancing
Air Conditioning Compressor (1) - Install
Air Conditioning Compressor Bolt (1) - Install and tighten [2x] - Fastener Specifications
Air Conditioning Compressor Hose Seal - Small (1) - Install NEW
- Air Conditioning Compressor Hose Seal - Large (2) - Install NEW
- Air Conditioning Evaporative Connector Hose/Tube and Compressor Hose (3) - Install
- Air Conditioning Compressor Hose Bolt (4) - Install and tighten - Fastener Specifications
Wiring Harness Retainer (3) - Install [2x]
- Electrical Connector (4) - Connect [2x]
- Air Conditioning Compressor Rear Bracket (2) - Install
- Air Conditioning Compressor Bolt (1) - Install and tighten - Fastener Specifications
Install the front cradle sheer plate (2) between the front bumper fascia center air deflector and the driveline and front suspension cradle and raise into position.
- Ensure that the left and right side wheelhouse liners (1) are positioned in place under the front cradle sheer plate (2).
Front Wheelhouse Liner Bolt (1) - Install and tighten [2x] - Fastener Specifications
Front Crossmember Brace Bolt (3) - Install and tighten [8x] - Fastener Specifications
- Front Cradle Shear Plate Nut (2) - Install and tighten [2x] - Fastener Specifications
- Front Cradle Shear Plate Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Remove the jack.
Front Bumper Fascia Air Deflector Retainer (2) - Install
- Front Bumper Fascia Air Deflector Bolt (1) - Install and tighten [4x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front Compartment Air Deflector- Left Side and Right Side (1) - Install
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Lower Stiffener Bolt- Left Side and Right Side (3) - Install and tighten [6x] - Fastener Specifications
- Front Compartment Air Deflector Retainer- Left Side and Right Side (2) - Install [2x]
- Front Wheelhouse Liner Bolt- Left Side and Right Side (1) - Install and tighten [4x] - Fastener Specifications
- Remove the support and lower the vehicle.
Position the accessory drive primary belt (2) onto all but one of the idler pulleys.
- Use a suitable tool to rotate the drive belt tensioner (1) counterclockwise, then hold tension.
- Install the accessory drive primary belt (2) onto the last idler pulley. Check to ensure that the drive belt is centered on each pulley, and fully seated into ribbed pulleys.
- Slowly release tension from the drive belt tensioner (1).
- Inspect the accessory drive primary belt (2) again to ensure centered on each pulley.
Auxiliary Air Cleaner Outlet Duct (1) - Install
Retainer Spring (3) - Engage
- Charge Air Bypass Valve Hose (2) - Install
- Charge Air Bypass Valve Hose Clamp (1) - Tighten - Fastener Specifications
Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (1) - Connect - Plastic Collar Quick Connect Fitting Service
Install the NEW positive crankcase ventilation fresh air tube (2) and secure the 2 positive crankcase ventilation tube connectors (1).
Air Cleaner Assembly (2) - Install
- Air Cleaner Bolt (1) - Install and tighten - Fastener Specifications
- Install all retainers and wiring harnesses to the air cleaner assembly as necessary.
- Connect the 2 mass airflow sensor electrical connectors.
Auxiliary Air Cleaner Outlet Duct (4) - Install
- Air Cleaner Outlet Duct Clamp (3) - Tighten - Fastener Specifications
- Air Cleaner Outlet Duct (2) - Install
- Air Cleaner Outlet Duct Clamp (1) - Tighten - Fastener Specifications
Front End Sheet Metal Cross Brace- Left Side and Right Side (3) - Install [2x]
- Front Suspension Strut Upper Mounting Nut- Left Side and Right Side (2) - Install and tighten [4x] - Fastener Specifications
- Front End Sheet Metal Cross Brace Bolt- Left Side and Right Side (1) - Install and tighten [6x] - Fastener Specifications
- Install all wiring harness retainers to the front end sheet metal cross braces.
Radiator Air Upper Baffle- Upper (3) - Install
- Radiator Air Upper Baffle Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Radiator Air Upper Baffle Retainer (1) - Install [5x]
Transmission Control Module (1) @ Engine Control Module Bracket (2) - Install
- Engine Control Module Bracket (2) - Install
Engine Control Module Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
Engine Control Module (1) - Install
- Connect the electrical connectors.
Radiator Surge Tank Outlet Pipe (3) - Install
- Radiator Surge Tank Inlet Hose Clamp (4) @ Engine Radiator - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Surge Tank Inlet Hose Clip (2) @ Engine Control Module Bracket - Install
- Radiator Surge Tank Inlet Hose Clamp (1) @ Radiator Surge Tank Inlet Hose - Engage - Hose Clamp Replacement Guidelines - Spring Type
Oil Filler Cap - Remove
- Intake Manifold Cover (2) - Install
- Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
- Oil Filler Cap - Install
- Fill the cooling system to the proper level. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716) , or Cooling System Draining and Filling (LSY with V03 GE 47716) , or Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Start the engine and check for coolant leaks.
- Recharge the refrigerant. Refrigerant Recovery and Recharging
Refer to Fastener Caution
Refer to Component Fastener Tightening Caution .