Installation Procedure
- Charge Air Cooler Inlet Air Tube - Install
Charge Air Cooler Inlet Air Tube (2) @ Turbocharger (3) - Install
- Retainer Spring (1) - Engage
Install the air cleaner (1) and air cleaner outlet duct (2) as an assembly.
- CAUTION:
Refer to Fastener Caution .
Air Cleaner Outlet Duct Clamp (2) - Tighten - Fastener Specifications
- Air Cleaner Bolt (1) - Install and tighten - Fastener Specifications
Electrical Connector (4) - Connect [2x]
- Evaporative Emission Canister Purge Tube (3) - Connect - Plastic Collar Quick Connect Fitting Service
- Positive Crankcase Ventilation Tube (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Wiring Harness Retainer (1) @ Air Cleaner Assembly - Install [4x]
- Raise the vehicle.
Charge Air Cooler Inlet Air Tube (2) @ Charge Air Cooler (3) - Install
- Retainer Spring (1) - Engage
- Verify connection is properly made by pulling and pushing on the tube at the quick connector location.
Front Wheelhouse Liner (3) - Install
- Front Wheelhouse Liner Retainer (2) - Install [4x]
- Front Wheelhouse Liner Bolt (1) - Install and tighten [7x] - Fastener Specifications
Front Bumper Fascia Air Deflector Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Front Bumper Fascia Bolt (2) - Install and tighten [2x] - Fastener Specifications
- NOTE:
- Quantity of fasteners may vary based on option content.
- Components removed for graphic clarity.
Engine Front Splash Shield (3) - Install
- Engine Front Splash Shield Retainer (2) - Install [2x]
- Engine Front Splash Shield Bolt (1) - Install and tighten [5x] - Fastener Specifications
- NOTE:
Quantity of fasteners may vary based on option content.
Front Tire Front Air Deflector (2) - Install
- Front Tire Front Air Deflector Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Install the tire and wheel assembly. Tire and Wheel Removal and Installation
- Remove the support and lower the vehicle.
Intake Manifold Cover (1) @ Upper Intake Manifold Bracket (2) - Install
Push down on the front of the intake manifold cover (2).
- Intake Manifold Cover Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Install the oil fill cap.
- Start vehicle and listen for whistling at the charge air cooler inlet air tube quick connect located at the charge air cooler.
Verify the charge air cooler inlet and outlet air tube quick connect seal condition and location prior to installation. Seal must be evenly seated in the quick connector body and sealing surface must be free of deformation and damage. Deformed or damaged seals can lead to reduced engine power and/or engine stalling.
DO NOT insert fingers inside quick connect to manipulate duct during disassembly/assembly. Rubber pad gloves increase risk to dislodge seal.
Refer to Fastener Caution