Installation Procedure
- NOTE:
Some components not shown for graphic clarity.
Install a NEW brake pedal retainer (1) to the brake pedal.
- Ensure the locking tabs on the brake pedal retainer are fully engaged in the brake pedal.
Maneuver the right rear brake front pipe (2) into the vehicle.
- Remove the cap from the rear brake pipe inlet.
- Rear Brake Pipe Nut (1) - Install and tighten - Fastener Specifications
- Rear Brake Front Pipe- Right Side (2) @ Front Brake Pipe Retainer (3) - Install
Front Brake Pipe (2) - Install
- Remove the cap from the front brake pipe inlet.
- Front Brake Pipe Nut (1) - Install and tighten - Fastener Specifications
- Front Brake Pipe (2) @ Front Brake Pipe Retainer (3) - Install
Rear Brake Front Pipe- Right Side (2) @ Front Brake Pipe Retainer (1) - Install
- Rear Brake Front Pipe- Right Side (2) @ Front Brake Pipe Retainer (3) - Install [2x]
- Front Brake Pipe Retainer (1) - Engage
Brake Master Cylinder (1) - Install
Brake Master Cylinder Nut (1) - Install and tighten [2x] - Fastener Specifications
Engage the brake pedal (1) to the brake master cylinder push rod by pushing inwards.
- Ensure the brake pedal retainer is secured by lightly pulling rearward on the brake pedal (1).
Instrument Panel Lower Trim Panel Insulator (1) - Install
Install the tabs into the instrument panel lower trim panel insulator (1).
Instrument Panel Lower Trim Panel Insulator Retainer (1) - Install
- Instrument Panel Insulator Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Instrument Panel Insulator Nut (3) - Install and tighten [2x] - Fastener Specifications
Attach the hood primary latch release cable end retainer to the hood primary latch release cable handle (1).
- Connect the front floor courtesy lamp electrical connector.
Remove the caps from the 4 brake front pipe inlets.
- Front Brake Pipe Nut (2) - Install and tighten [2x] - Fastener Specifications
- Rear Brake Pipe Nut (1) - Install and tighten [2x] - Fastener Specifications
Electrical Connector (1) @ Brake System Control Module - Connect
Electrical Connector (1) @ Brake Fluid Level Sensor - Connect
remove the cap or plug from the exposed hose and clutch master cylinder fittings.
- Install the clutch master cylinder reservoir hose (1) to the master cylinder reservoir.
Front End Sheet Metal Diagonal Brace (3) - Install
- Front End Sheet Metal Cross Brace Bolt (2) - Install and tighten - Fastener Specifications
- Front End Sheet Metal Diagonal Brace Nut (1) - Install and tighten - Fastener Specifications
Front End Sheet Metal Cross Brace (3) - Install
- Install the engine wire harness retainers to the front end sheet metal cross brace.
- Front Suspension Strut Upper Mounting Nut (2) - Install and tighten [2x] - Fastener Specifications
- Front End Sheet Metal Cross Brace Bolt (1) - Install and tighten [3x] - Fastener Specifications
Radiator Air Upper Baffle (3) - Install
- Radiator Air Upper Baffle Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Radiator Air Upper Baffle Retainer (1) - Install [5x]
Plenum Front Panel (1) - Install
Plenum Front Panel Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Plenum Front Panel Nut (2) - Install and tighten [3x] - Fastener Specifications
Plenum Front Panel Nut (1) - Install and tighten [3x] - Fastener Specifications
- Plenum Front Panel Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Install the forward lamp wiring harness extension (3) into the plenum front panel.
- Connect the electrical connector.
Air Inlet Deflector Water Deflector (1) - Install
Air Inlet Deflector Water Deflector Retainer (1) - Install [2x]
Windshield Wiper System Module (2) - Install
- Windshield Wiper System Module Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Connect the windshield wiper motor electrical connector.
Windshield Wiper System Module Shield (1) - Install
Air Inlet Grille Panel (2) - Install
- Connect the windshield washer nozzle hose to the windshield washer pump hose.
- Air Inlet Grille Panel Retainer (1) - Install [6x]
- NOTE:
Left side shown, right side similar.
Front Compartment Side Sight Shield- Left Side and Right Side (2) - Install [2x]
- Front Compartment Side Sight Shield Retainer- Left Side and Right Side (1) - Install [6x]
- NOTE:
Left side shown, right side similar.
Air Inlet Grille Panel Extension- Left Side and Right Side (2) - Install [2x]
- Air Inlet Grille Panel Retainer- Left Side and Right Side (1) - Install [4x]
- NOTE:
Left side shown, right side similar.
Hood Rear Outer Air Inlet Seal- Left Side and Right Side (2) Install [2x]
- Hood Rear Outer Air Inlet Seal Retainer - Left Side and Right Side (1) - Install [4x]
- NOTE:
Left side shown, right side similar.
Air Inlet Grille Panel Extension- Left Side and Right Side (1) - Install [2x]
- Remove the masking tape from the top edge of the left and right side service parts.
- Using a 50/50 mixture of isopropyl alcohol and clean drinkable water with a clean towel, remove any left over adhesive residue from the masking tape.
- NOTE:
Left side shown, right side similar.
Clean the left and right side windshield wiper transmission pivot shaft splines with a soft wire brush before installing the windshield wiper arms (3).
- Windshield Wiper Arm- Left Side and Right Side (3) - Install [2x]
- Windshield Wiper Arm Nut- Left Side and Right Side (2) - Install and tighten [2x] - Fastener Specifications
- Windshield Wiper Arm Finish Cap- Left Side and Right Side (1) - Install [2x]
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Bleed the brake system. Hydraulic Brake System Bleeding (JE5, J6G) , or Hydraulic Brake System Bleeding (J55)
- Bleed the clutch hydraulic system. Hydraulic Clutch System Bleeding
- Check for brake system and clutch system leaks.
If required, realign the left side and right side windshield wipers to their respective alignment circles (1) on the windshield.
- Lubricate the windshield with clean washer fluid.
- Run the windshield wipers for two complete cycles then turn off the windshield wipers.
- Ensure the windshield wipers are in the full park position.
- Inspect the windshield wipers for proper position to the alignment circles (1) on the windshield.
Refer to Fastener Caution .