Installation Procedure
Maneuver the front brake pipe (2) into the vehicle.
- Remove the plug from the front brake hose inlet.
- Front Brake Pipe Nut (1) - Install and tighten - Fastener Specifications
- NOTE:
- Quantity of fasteners may vary based on option content.
- Some components not shown for graphic clarity.
- Left side shown, right side similar.
Engine Front Splash Shield- Right Side (3) - Install
- Engine Front Splash Shield Bolt- Right Side (1) - Install and tighten [4x] - Fastener Specifications
- Engine Front Splash Shield Retainer- Right Side (2) - Install
Front Brake Pipe Retainer (1) - Install [2x]
Front Brake Pipe (2) @ Front Brake Pipe Retainer (1) - Install
- Remove the cap from the front brake pipe outlet.
- Front Brake Pipe Nut (3) - Install and tighten - Fastener Specifications
Plenum Front Panel (1) - Install
Plenum Front Panel Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Plenum Front Panel Nut (2) - Install and tighten [3x] - Fastener Specifications
Plenum Front Panel Nut (1) - Install and tighten [3x] - Fastener Specifications
- Plenum Front Panel Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Install the forward lamp wiring harness extension (3) into the plenum front panel.
- Connect the electrical connector.
Air Inlet Deflector Water Deflector (1) - Install
Air Inlet Deflector Water Deflector Retainer (1) - Install [2x]
Windshield Wiper System Module (2) - Install
- Windshield Wiper System Module Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Connect the windshield wiper motor electrical connector.
Windshield Wiper System Module Shield (1) - Install
Air Inlet Grille Panel (2) - Install
- Connect the windshield washer nozzle hose to the windshield washer pump hose.
- Air Inlet Grille Panel Retainer (1) - Install [6x]
- NOTE:
Left side shown, right side similar.
Front Compartment Side Sight Shield- Left Side and Right Side (2) - Install [2x]
- Front Compartment Side Sight Shield Retainer- Left Side and Right Side (1) - Install [6x]
- NOTE:
Left side shown, right side similar.
Air Inlet Grille Panel Extension- Left Side and Right Side (2) - Install [2x]
- Air Inlet Grille Panel Retainer- Left Side and Right Side (1) - Install [4x]
- NOTE:
Left side shown, right side similar.
Hood Rear Outer Air Inlet Seal- Left Side and Right Side (2) Install [2x]
- Hood Rear Outer Air Inlet Seal Retainer - Left Side and Right Side (1) - Install [4x]
- NOTE:
Left side shown, right side similar.
Air Inlet Grille Panel Extension- Left Side and Right Side (1) - Install [2x]
- Remove the masking tape from the top edge of the left and right side service parts.
- Using a 50/50 mixture of isopropyl alcohol and clean drinkable water with a clean towel, remove any left over adhesive residue from the masking tape.
- NOTE:
Left side shown, right side similar.
Clean the left and right side windshield wiper transmission pivot shaft splines with a soft wire brush before installing the windshield wiper arms (3).
- Windshield Wiper Arm- Left Side and Right Side (3) - Install [2x]
- Windshield Wiper Arm Nut- Left Side and Right Side (2) - Install and tighten [2x] - Fastener Specifications
- Windshield Wiper Arm Finish Cap- Left Side and Right Side (1) - Install [2x]
Oil Filler Cap - Remove
- Intake Manifold Cover (2) - Install
- Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
- Oil Filler Cap - Install
- Bleed the brake system. Hydraulic Brake System Bleeding (JE5, J6G) , or Hydraulic Brake System Bleeding (J55)
- Install the right front tire and wheel assembly. Tire and Wheel Removal and Installation
- Remove the support and lower the vehicle.
- Recharge the refrigerant. Refrigerant Recovery and Recharging
If required, realign the windshield wipers to their respective alignment circles (1) on the windshield.
- Lubricate the windshield with clean washer fluid.
- Run the windshield wipers for two complete cycles then turn off the windshield wipers.
- Ensure the windshield wipers are in the full park position.
- Inspect the windshield wipers for proper position to the alignment circles (1) on the windshield.
Refer to Fastener Caution .