Installation Procedure
Maneuver the front brake pipe (2) into the vehicle.
- Remove the plug from the front brake hose inlet.
- Front Brake Pipe Nut (1) - Install and tighten - Fastener Specifications
- NOTE:
- Quantity of fasteners may vary based on option content.
- Some components not shown for graphic clarity.
Engine Front Splash Shield (3) - Install
- Engine Front Splash Shield Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Engine Front Splash Shield Retainer (2) - Install
Front Brake Pipe Retainer (2) - Install
- Remove the cap from the front brake pipe union.
- Front Brake Pipe Nut (1) - Install and tighten - Fastener Specifications
- CAUTION:
Refer to Air Conditioning Sealing Washers Oil or Lubricant Exposure Caution .
Air Conditioning Compressor Hose Seal (1) - Install NEW
- Air Conditioning Condenser Hose Seal (2) - Install NEW
- Air Conditioning Refrigerant Heat Exchanger (3) - Install
- Air Conditioning Evaporator Thermal Expansion Valve Hose Nut (4) - Install and tighten - Fastener Specifications
Air Conditioning Evaporator Hose Clip Nut (1) - Install and tighten - Fastener Specifications
Air Conditioning Compressor Hose Seal (3) - Install NEW
- Air Conditioning Refrigerant Heat Exchanger (1) - Install
- Air Conditioning Compressor and Condenser Hose Nut (2) - Install and tighten - Fastener Specifications
- NOTE:
Some components not shown for graphic clarity.
Air Conditioning Compressor and Condenser Hose Seal - Small (2) - Install NEW
- Air Conditioning Refrigerant Heat Exchanger (1) - Install
- NOTE:
Some components not shown for graphic clarity.
Air Conditioning Compressor and Condenser Hose Seal - Large (3) - Install NEW
- Air Conditioning Evaporative Connector Hose/Tube and Compressor Hose (2) - Install
- Air Conditioning Condenser Hose Nut (1) - Install and tighten - Fastener Specifications
Auxiliary Air Cleaner Outlet Duct (1) - Install
Retainer Spring (3) - Engage
- Charge Air Bypass Valve Hose (2) - Install
- Charge Air Bypass Valve Hose Clamp (1) - Tighten - Fastener Specifications
Air Cleaner Outlet Duct Clamp (2) - Tighten - Fastener Specifications
- Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (1) - Connect - Plastic Collar Quick Connect Fitting Service
Install the NEW positive crankcase ventilation fresh air tube (2) and secure the 2 positive crankcase ventilation tube connectors (1).
Oil Filler Cap - Remove
- Intake Manifold Cover (2) - Install
- Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
- Oil Filler Cap - Install
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Bleed the brake system. Hydraulic Brake System Bleeding (JE5, J6G) , or Hydraulic Brake System Bleeding (J55)
- Install the left front tire and wheel assembly. Tire and Wheel Removal and Installation
- Remove the support and lower the vehicle.
- Recharge the refrigerant. Refrigerant Recovery and Recharging
Refer to Fastener Caution .
Refer to Component Fastener Tightening Caution .