Installation Procedure
- Lubricate the brake master cylinder reservoir grommets with GM approved brake fluid from a clean, sealed brake fluid container. Adhesives, Fluids, Lubricants, and Sealers
Brake Master Cylinder Reservoir Grommet (1) - Install [3x]
Secure the rear of the NEW brake master cylinder reservoir (1) to the brake master cylinder and lower the front until it is fully installed.
- Brake Master Cylinder Reservoir Bolt (3) - Install and tighten - Fastener Specifications
Remove the cap or plug from the exposed hose and clutch master cylinder fittings.
- Install the clutch master cylinder reservoir hose (1) to the master cylinder reservoir.
- Fill the brake master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container. Brake Master Cylinder Reservoir Filling
Electrical Connector (1) @ Brake Fluid Level Sensor - Connect
Plenum Front Panel (1) - Install
Plenum Front Panel Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Plenum Front Panel Nut (2) - Install and tighten [3x] - Fastener Specifications
Plenum Front Panel Nut (1) - Install and tighten [3x] - Fastener Specifications
- Plenum Front Panel Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Install the forward lamp wiring harness extension (3) into the plenum front panel.
- Connect the electrical connector.
Air Inlet Deflector Water Deflector (1) - Install
Air Inlet Deflector Water Deflector Retainer (1) - Install [2x]
Windshield Wiper System Module (2) - Install
- Windshield Wiper System Module Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Connect the windshield wiper motor electrical connector.
Windshield Wiper System Module Shield (1) - Install
Air Inlet Grille Panel (2) - Install
- Connect the windshield washer nozzle hose to the windshield washer pump hose.
- Air Inlet Grille Panel Retainer (1) - Install [6x]
- NOTE:
Left side shown, right side similar.
Front Compartment Side Sight Shield- Left Side and Right Side (2) - Install [2x]
- Front Compartment Side Sight Shield Retainer- Left Side and Right Side (1) - Install [6x]
- NOTE:
Left side shown, right side similar.
Air Inlet Grille Panel Extension- Left Side and Right Side (2) - Install [2x]
- Air Inlet Grille Panel Retainer- Left Side and Right Side (1) - Install [4x]
- NOTE:
Left side shown, right side similar.
Hood Rear Outer Air Inlet Seal- Left Side and Right Side (2) Install [2x]
- Hood Rear Outer Air Inlet Seal Retainer - Left Side and Right Side (1) - Install [4x]
- NOTE:
Left side shown, right side similar.
Air Inlet Grille Panel Extension- Left Side and Right Side (1) - Install [2x]
- Remove the masking tape from the top edge of the left and right side service parts.
- Using a 50/50 mixture of isopropyl alcohol and clean drinkable water with a clean towel, remove any left over adhesive residue from the masking tape.
- NOTE:
Left side shown, right side similar.
Clean the left and right side windshield wiper transmission pivot shaft splines with a soft wire brush before installing the windshield wiper arms (3).
- Windshield Wiper Arm- Left Side and Right Side (3) - Install [2x]
- Windshield Wiper Arm Nut- Left Side and Right Side (2) - Install and tighten [2x] - Fastener Specifications
- Windshield Wiper Arm Finish Cap- Left Side and Right Side (1) - Install [2x]
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Bleed the clutch hydraulic system. Hydraulic Clutch System Bleeding
If required, realign the windshield wipers to their respective alignment circles (1) on the windshield.
- Lubricate the windshield with clean washer fluid.
- Run the windshield wipers for two complete cycles then turn off the windshield wipers.
- Ensure the windshield wipers are in the full park position.
- Inspect the windshield wipers for proper position to the alignment circles (1) on the windshield.
Refer to Fastener Caution .