Draining Procedure (Engine Auxiliary Radiator)
The following procedure is only necessary when servicing the engine auxiliary radiator or when a complete system drain and fill is required.
- Perform the engine radiator draining procedure as outlined above.
- Remove the right front tire and wheel assembly. Tire and Wheel Removal and Installation
- NOTE:
- Quantity of fasteners may vary based on option content.
- Left side shown, right side similar.
Front Tire Front Air Deflector Bolt- Right Side (1) - Remove [4x]
- Front Tire Front Air Deflector- Right Side (2) - Remove
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Air Deflector Bolt- Right Side (1) - Remove [3x]
- Front Bumper Fascia Bolt- Right Side (2) - Remove [2x]
- NOTE:
- Quantity of fasteners may vary based on option content.
- Left side shown, right side similar.
Engine Front Splash Shield Retainer- Right Side (3) - Remove [2x]
- Engine Front Splash Shield Bolt- Right Side (1) - Remove [5x]
- Engine Front Splash Shield- Right Side (2) - Remove
Front Wheelhouse Liner Bolt- Right Side (1) - Remove [6x]
- Front Wheelhouse Liner Retainer- Right Side (2) - Remove
- Front Wheelhouse Liner- Right Side (3) - Reposition
Auxiliary Radiator Duct Retainer (1) - Remove [3x]
Auxiliary Radiator Rear Duct (1) - Remove
- Remove the front bumper fascia. Front Bumper Fascia Removal and Installation (without Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing CFV, CFZ)
Auxiliary Radiator Duct Retainer (1) - Remove [3x]
Auxiliary Radiator Duct Retainer (1) - Remove [2x]
Auxiliary Radiator Front Duct (1) - Remove
Using an appropriate tool, disengage the radiator inlet hose retainer (1).
- Radiator Inlet Hose (2) - Remove
Radiator Outlet Hose Clip (3) - Remove
- Using an appropriate tool, disengage the radiator outlet hose retainer (2).
- Radiator Outlet Hose (1) @ Engine Auxiliary Radiator - Remove
Charge Air Cooler Bracket Bolt (1) - Remove [3x]
- Charge Air Cooler Upper Bracket Nut (2) - Loosen
Remove the engine auxiliary radiator assembly (1) from the vehicle.
- Invert the engine auxiliary radiator assembly (1) pouring the contents into a drain pan.
Install the engine auxiliary radiator assembly (1) to the vehicle.
- CAUTION:
Refer to Fastener Caution
Charge Air Cooler Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Charge Air Cooler Upper Bracket Nut (2) - Tighten - Fastener Specifications
Install the radiator outlet hose retainer (2) into the radiator outlet hose connector.
- Install the radiator outlet hose (1) to the engine auxiliary radiator ensuring that the radiator outlet hose retainer (3) is fully engaged.
- Radiator Outlet Hose Clip (3) - Install
Install the radiator inlet hose retainer (1) into the radiator inlet hose connector.
- Radiator Inlet Hose (2) - Install
- Install the radiator inlet hose (2) to the engine auxiliary radiator ensuring that the radiator inlet hose retainer (1) is fully engaged.
Auxiliary Radiator Front Duct (1) - Install
Auxiliary Radiator Duct Retainer (1) - Install [2x]
Auxiliary Radiator Duct Retainer (1) - Install [3x]
- Install the front bumper fascia. Front Bumper Fascia Removal and Installation (without Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing CFV, CFZ)
Auxiliary Radiator Rear Duct (1) - Install
Auxiliary Radiator Duct Retainer (1) - Install [3x]
Front Wheelhouse Liner- Right Side (3) - Move into position
- Front Wheelhouse Liner Retainer- Right Side (2) - Install
- Front Wheelhouse Liner Bolt- Right Side (1) - Install and tighten [6x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Air Deflector Bolt- Right Side (1) - Install and tighten [3x] - Fastener Specifications
- Front Bumper Fascia Bolt- Right Side (2) - Install and tighten [2x] - Fastener Specifications
- NOTE:
- Quantity of fasteners may vary based on option content.
- Left side shown, right side similar.
Engine Front Splash Shield- Right Side (2) - Install
- Engine Front Splash Shield Retainer- Right Side (3) - Install [2x]
- Engine Front Splash Shield Bolt- Right Side (1) - Install and tighten [5x] - Fastener Specifications
- NOTE:
- Quantity of fasteners may vary based on option content.
- Left side shown, right side similar.
Front Tire Front Air Deflector- Right Side (2) - Install
- Front Tire Front Air Deflector Bolt- Right Side (1) - Install and tighten [4x] - Fastener Specifications
- Install the right front tire and wheel assembly. Tire and Wheel Removal and Installation
- Continue with the vac-n-fill and air removal procedure below.