Draining Procedure (Charge Air Cooler - Right Side)
- Perform the engine radiator draining procedure as outlined above.
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Air Deflector Bolt- Right Side (1) - Remove [4x]
- Front Bumper Fascia Air Deflector- Outer (2) - Remove
- Remove the right front tire and wheel assembly. Tire and Wheel Removal and Installation
- NOTE:
- Left side shown, right side similar.
- Quantity of fasteners may vary based on option content.
- Some components not shown for graphic clarity.
Engine Front Splash Shield Retainer- Right Side (2) - Remove
- Engine Front Splash Shield Bolt- Right Side (1) - Remove [4x]
- Engine Front Splash Shield (3) - Remove
- NOTE:
Left side shown, right side similar.
Front Wheelhouse Liner Bolt- Right Side (1) - Remove [4x]
- Front Wheelhouse Liner Retainer- Right Side (2) - Remove
- Front Wheelhouse Liner (3) - Reposition
Auxiliary Radiator Duct Retainer- Right Side (1) - Remove [3x]
Auxiliary Radiator Rear Duct- Right Side (1) - Remove
Front Bumper Fascia (1) - Remove - Front Bumper Fascia Removal and Installation (without Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing CFV, CFZ)
Auxiliary Radiator Duct Retainer- Right Side (1) - Remove [3x]
Auxiliary Radiator Duct Retainer- Right Side (1) - Remove [2x]
{With UGN} Forward Range Radar Bracket (2) - Remove
- Forward Range Radar Bracket Bolt (1) - Remove [3x]
- Forward Range Radar Bracket (2) - Remove
- Disconnect the electrical connector.
NOTE:Forward range radar sensor will be with the bracket.
- NOTE:
Left side shown, right side similar.
Auxiliary Radiator Front Inlet Duct Retainer- Left Side and Right Side (1) - Remove [6x]
- NOTE:
Left side shown, right side similar.
Auxiliary Radiator Front Inlet Duct- Left Side and Right Side (1) - Reposition [2x]
- Transmission Fluid Auxiliary Cooler Bracket Bolt- Left Side and Right Side (2) - Remove [2x]
- NOTE:
Left side shown, right side similar.
Horn Bolt (1)- Left Side and Right Side - Remove [2x]
- Horn- Left Side and Right Side (2) - Reposition [2x]
Reposition the wiring harness.
- Front Bumper Impact Bar Bolt (1) - Remove [8x]
- Front Bumper Impact Bar (2) - Remove
Auxiliary Radiator Front Duct- Right Side (1) - Remove
Using an appropriate tool, remove the auxiliary radiator inlet hose retainer (1) from the auxiliary radiator inlet hose connector at the right side charge air cooler.
- Remove the auxiliary radiator inlet hose (2) from the right side charge air cooler.
Radiator Outlet Hose Clip (1) - Remove
- Using an appropriate tool, remove the radiator outlet hose retainer (3) from the radiator outlet hose connector at the right side charge air cooler.
- Remove the radiator outlet hose (2) from the right side charge air cooler.
Charge Air Cooler Bracket Bolt (1) - Remove [3x]
- Charge Air Cooler Upper Bracket Nut (2) - Loosen
Remove the right side charge air cooler assembly (1) from the vehicle.
- Invert the charge air cooler (1) and allow the coolant to completely drain into a drain pan.
Install the right side charge air cooler assembly (1) to the vehicle.
Charge Air Cooler Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Charge Air Cooler Upper Bracket Nut (2) - Tighten - Fastener Specifications
Install the radiator outlet hose retainer (3) to the radiator outlet hose connector at the right side charge air cooler.
- Install the radiator outlet hose (2) to the right side charge air cooler.
- Radiator Outlet Hose Clip (1) - Install
Install the auxiliary radiator inlet hose retainer (1) to the auxiliary radiator inlet hose connector at the right side charge air cooler.
- Install the auxiliary radiator inlet hose (2) to the right side charge air cooler.
Auxiliary Radiator Front Duct (1) - Install
Front Bumper Impact Bar (2) - Install
- Front Bumper Impact Bar Bolt (1) - Install and tighten [8x] - Fastener Specifications
- Install the wiring harness.
- NOTE:
Left side shown, right side similar.
Horn- Left Side and Right Side (2) - Install [2x]
- Horn Bolt- Left Side and Right Side (1) - Install and tighten [2x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Transmission Fluid Auxiliary Cooler Bracket Bolt- Left Side and Right Side (2) - Install and tighten [2x] - Fastener Specifications
- Auxiliary Radiator Front Inlet Duct- Left Side and Right Side (1) - Install [2x]
{With UGN} Forward Range Radar Bracket (2) - Install
- Forward Range Radar Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Connect the electrical connector.
Auxiliary Radiator Duct Retainer- Right Side (1) - Install [2x]
Auxiliary Radiator Duct Retainer- Right Side (1) - Install [3x]
Front Bumper Fascia (1) - Install - Front Bumper Fascia Removal and Installation (without Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing CFV, CFZ)
Auxiliary Radiator Rear Duct- Right Side (1) - Install
Auxiliary Radiator Duct Retainer- Right Side (1) - Install [3x]
- NOTE:
Left side shown, right side similar.
Front Wheelhouse Liner- Right Side (3) - Move into position
- Front Wheelhouse Liner Retainer- Right Side (2) - Install
- Front Wheelhouse Liner Bolt- Right Side (1) - Install and tighten [4x] - Fastener Specifications
- NOTE:
- Left side shown, right side similar.
- Quantity of fasteners may vary based on option content.
- Some components not shown for graphic clarity.
Engine Front Splash Shield- Right Side (3) - Install
- Engine Front Splash Shield Bolt- Right Side (1) - Install and tighten [4x] - Fastener Specifications
- Engine Front Splash Shield Retainer- Right Side (2) - Install
- Install the right front tire and wheel assembly. Tire and Wheel Removal and Installation
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Air Deflector- Outer (2) - Install
- Front Bumper Fascia Air Deflector Bolt- Right Side (1) - Install and tighten [4x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Lower Reinforcement- Right Side (2) - Install
- Front Bumper Fascia Air Deflector Bolt- Right Side (1) - Install and tighten [6x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Air Deflector Bolt- Right Side (3) - Install and tighten [4x] - Fastener Specifications
- Front Bumper Fascia Lower Stiffener Bolt- Right Side (2) - Install and tighten - Fastener Specifications
- Front Bumper Fascia Bolt- Right Side (1) - Install and tighten [6x] - Fastener Specifications
- Lower the vehicle.
- Continue with the static fill procedure below.
The following procedure is only necessary when servicing the right side charge air cooler which is part of the main engine cooling system loop or a complete system drain and fill is required.