Draining Procedure (Charge Air Cooler - Right Side)
- Perform the engine radiator draining procedure as outlined above.
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Air Deflector Bolt- Right Side (1) - Remove [4x]
- Front Bumper Fascia Air Deflector- Outer (2) - Remove
- Remove the right front tire and wheel assembly. Tire and Wheel Removal and Installation
- NOTE:
- Left side shown, right side similar.
- Quantity of fasteners may vary based on option content.
- Some components not shown for graphic clarity.
Engine Front Splash Shield Retainer- Right Side (2) - Remove
- Engine Front Splash Shield Bolt- Right Side (1) - Remove [4x]
- Engine Front Splash Shield (3) - Remove
- NOTE:
Left side shown, right side similar.
Front Wheelhouse Liner Bolt- Right Side (1) - Remove [4x]
- Front Wheelhouse Liner Retainer- Right Side (2) - Remove
- Front Wheelhouse Liner (3) - Reposition
Auxiliary Radiator Duct Retainer- Right Side (1) - Remove [3x]
Auxiliary Radiator Rear Duct- Right Side (1) - Remove
Front Bumper Fascia (1) - Remove - Front Bumper Fascia Removal and Installation (without Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing CFV, CFZ)
Auxiliary Radiator Duct Retainer- Right Side (1) - Remove [3x]
Auxiliary Radiator Duct Retainer- Right Side (1) - Remove [2x]
{With UGN} Forward Range Radar Bracket (2) - Remove
- Forward Range Radar Bracket Bolt (1) - Remove [3x]
- Forward Range Radar Bracket (2) - Remove
- Disconnect the electrical connector.
NOTE:Forward range radar sensor will be with the bracket.
- NOTE:
Left side shown, right side similar.
Auxiliary Radiator Front Inlet Duct Retainer- Left Side and Right Side (1) - Remove [6x]
- NOTE:
Left side shown, right side similar.
Auxiliary Radiator Front Inlet Duct- Left Side and Right Side (1) - Reposition [2x]
- Transmission Fluid Auxiliary Cooler Bracket Bolt- Left Side and Right Side (2) - Remove [2x]
- NOTE:
Left side shown, right side similar.
Horn Bolt (1)- Left Side and Right Side - Remove [2x]
- Horn- Left Side and Right Side (2) - Reposition [2x]
Reposition the wiring harness.
- Front Bumper Impact Bar Bolt (1) - Remove [8x]
- Front Bumper Impact Bar (2) - Remove
Auxiliary Radiator Front Duct- Right Side (1) - Remove
Using an appropriate tool, remove the auxiliary radiator inlet hose retainer (1) from the auxiliary radiator inlet hose connector at the right side charge air cooler.
- Remove the auxiliary radiator inlet hose (2) from the right side charge air cooler.
Radiator Outlet Hose Clip (1) - Remove
- Using an appropriate tool, remove the radiator outlet hose retainer (3) from the radiator outlet hose connector at the right side charge air cooler.
- Remove the radiator outlet hose (2) from the right side charge air cooler.
Charge Air Cooler Bracket Bolt (1) - Remove [3x]
- Charge Air Cooler Upper Bracket Nut (2) - Loosen
Remove the right side charge air cooler assembly (1) from the vehicle.
- Invert the charge air cooler (1) and allow the coolant to completely drain into a drain pan.
Install the right side charge air cooler assembly (1) to the vehicle.
Charge Air Cooler Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Charge Air Cooler Upper Bracket Nut (2) - Tighten - Fastener Specifications
Install the radiator outlet hose retainer (3) to the radiator outlet hose connector at the right side charge air cooler.
- Install the radiator outlet hose (2) to the right side charge air cooler.
- Radiator Outlet Hose Clip (1) - Install
Install the auxiliary radiator inlet hose retainer (1) to the auxiliary radiator inlet hose connector at the right side charge air cooler.
- Install the auxiliary radiator inlet hose (2) to the right side charge air cooler.
Auxiliary Radiator Front Duct (1) - Install
Front Bumper Impact Bar (2) - Install
- Front Bumper Impact Bar Bolt (1) - Install and tighten [8x] - Fastener Specifications
- Install the wiring harness.
- NOTE:
Left side shown, right side similar.
Horn- Left Side and Right Side (2) - Install [2x]
- Horn Bolt- Left Side and Right Side (1) - Install and tighten [2x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Transmission Fluid Auxiliary Cooler Bracket Bolt- Left Side and Right Side (2) - Install and tighten [2x] - Fastener Specifications
- Auxiliary Radiator Front Inlet Duct- Left Side and Right Side (1) - Install [2x]
{With UGN} Forward Range Radar Bracket (2) - Install
- Forward Range Radar Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Connect the electrical connector.
Auxiliary Radiator Duct Retainer- Right Side (1) - Install [2x]
Auxiliary Radiator Duct Retainer- Right Side (1) - Install [3x]
Front Bumper Fascia (1) - Install - Front Bumper Fascia Removal and Installation (without Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing CFV, CFZ)
Auxiliary Radiator Rear Duct- Right Side (1) - Install
Auxiliary Radiator Duct Retainer- Right Side (1) - Install [3x]
- NOTE:
Left side shown, right side similar.
Front Wheelhouse Liner- Right Side (3) - Move into position
- Front Wheelhouse Liner Retainer- Right Side (2) - Install
- Front Wheelhouse Liner Bolt- Right Side (1) - Install and tighten [4x] - Fastener Specifications
- NOTE:
- Left side shown, right side similar.
- Quantity of fasteners may vary based on option content.
- Some components not shown for graphic clarity.
Engine Front Splash Shield- Right Side (3) - Install
- Engine Front Splash Shield Bolt- Right Side (1) - Install and tighten [4x] - Fastener Specifications
- Engine Front Splash Shield Retainer- Right Side (2) - Install
- Install the right front tire and wheel assembly. Tire and Wheel Removal and Installation
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Air Deflector- Outer (2) - Install
- Front Bumper Fascia Air Deflector Bolt- Right Side (1) - Install and tighten [4x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Lower Reinforcement- Right Side (2) - Install
- Front Bumper Fascia Air Deflector Bolt- Right Side (1) - Install and tighten [6x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Air Deflector Bolt- Right Side (3) - Install and tighten [4x] - Fastener Specifications
- Front Bumper Fascia Lower Stiffener Bolt- Right Side (2) - Install and tighten - Fastener Specifications
- Front Bumper Fascia Bolt- Right Side (1) - Install and tighten [6x] - Fastener Specifications
- Lower the vehicle.
- Continue with the Vac-N-Fill procedure below.
The following procedure is only necessary when servicing the right side charge air cooler which is part of the main engine cooling system loop or a complete system drain and fill is required.