Draining Procedure
- Oil Filler Cap - Remove
Intake Manifold Cover Bolt (1) - Remove
- Intake Manifold Cover (2) - Remove
- Install the oil filler cap after removal of the intake manifold cover to prevent debris from falling into the engine.
Intake Manifold Vacuum Fitting Cap (1) - Remove
Rotate the intake manifold vacuum fitting (1) 90 degrees counterclockwise.
Place an absorbent shop cloth around the intake manifold vacuum fitting (2) to capture any coolant loss.
- Install the GE-47716-30A Vac-N-Fill Adapter (1) to the intake manifold vacuum fitting (2) to allow the system to vent.
- Place a drain pan under the vehicle.
- Raise and support the vehicle. Lifting and Jacking the Vehicle
Front Bumper Fascia Bolt- Left Side (1) - Remove [6x]
- Front Bumper Fascia Lower Stiffener Bolt- Left Side (2) - Remove
- Front Bumper Fascia Air Deflector Bolt- Left Side (3) - Remove [4x]
Front Bumper Fascia Air Deflector Bolt- Left Side (1) - Remove [6x]
- Front Bumper Fascia Lower Reinforcement- Left Side (2) - Remove
Front Bumper Fascia Air Deflector Bolt- Left Side (1) - Remove [4x]
- Front Bumper Fascia Air Deflector- Outer (2) - Remove
- Remove the left front tire and wheel assembly. Tire and Wheel Removal and Installation
- NOTE:
- Quantity of fasteners may vary based on option content.
- Some components not shown for graphic clarity.
Engine Front Splash Shield Retainer- Left Side (2) - Remove
- Engine Front Splash Shield Bolt- Left Side (1) - Remove [4x]
- Engine Front Splash Shield- Left Side (3) - Remove
Front Wheelhouse Liner Bolt (1) - Remove [4x]
- Front Wheelhouse Liner Retainer (2) - Remove
- Front Wheelhouse Liner (3) - Reposition
Auxiliary Radiator Duct Retainer- Left Side (1) - Remove [3x]
Auxiliary Radiator Rear Duct- Left Side (1) - Remove
Front Bumper Fascia (1) - Remove - Front Bumper Fascia Removal and Installation (without Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing CFV, CFZ)
Auxiliary Radiator Duct Retainer- Left Side (1) - Remove [3x]
Auxiliary Radiator Duct Retainer- Left Side (1) - Remove [2x]
{With UGN} Forward Range Radar Bracket (2) - Remove
- Forward Range Radar Bracket Bolt (1) - Remove [3x]
- Forward Range Radar Bracket (2) - Remove
- Disconnect the electrical connector.
NOTE:Forward range radar sensor will be removed with the bracket.
- NOTE:
Left side shown, right side similar.
Auxiliary Radiator Front Inlet Duct Retainer- Left Side and Right Side (1) - Remove [6x]
- NOTE:
Left side shown, right side similar.
Auxiliary Radiator Front Inlet Duct- Left Side and Right Side (1) - Reposition [2x]
- Transmission Fluid Auxiliary Cooler Bracket Bolt- Left Side and Right Side (2) - Remove [2x]
- NOTE:
Left side shown, right side similar.
Horn Bolt (1)- Left Side and Right Side - Remove [2x]
- Horn- Left Side and Right Side (2) - Reposition [2x]
Reposition the wiring harness.
- Front Bumper Impact Bar Bolt (1) - Remove [8x]
- Front Bumper Impact Bar (2) - Remove
Auxiliary Radiator Front Duct- Left Side (1) - Remove
Using an appropriate tool, remove the auxiliary radiator outlet hose retainer (1) from the auxiliary radiator outlet hose connector at the left side charge air cooler.
- Remove the auxiliary radiator outlet hose (2) from the left side charge air cooler.
- Rotate hose downward into a drain pan allowing the engine radiator to drain.
Radiator Outlet Hose Clip (3) - Remove
- Using an appropriate tool, remove the retainer (1) from the auxiliary water pump outlet upper hose connector at the left side charge air cooler.
- Remove the auxiliary water pump outlet upper hose (2) from the left side charge air cooler.
- Drain any remaining coolant into the drain pan.
Charge Air Cooler Upper Bracket Nut (1) - Loosen
- Charge Air Cooler Bracket Bolt (2) - Remove [3x]
Remove the left side charge air cooler assembly (1) from the vehicle.
- Invert the left side charge air cooler (1) and allow the remaining coolant to drain into the drain pan.
Install the left side charge air cooler assembly (1) to the vehicle.
- CAUTION:
Refer to Fastener Caution .
Charge Air Cooler Bracket Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Charge Air Cooler Upper Bracket Nut (1) - Tighten - Fastener Specifications
Install the retainer (1) into the auxiliary water pump outlet upper hose connector.
- Install the auxiliary water pump outlet upper hose (2) to the left side charge air cooler ensuring that the retainer (1) is fully engaged.
- Radiator Outlet Hose Clip (3) - Install
Install the retainer (1) into the auxiliary radiator outlet hose connector.
- Install the auxiliary radiator outlet hose (2) to the left side charge air cooler ensuring that the retainer (1) is fully engaged.
Auxiliary Radiator Front Duct- Left Side (1) - Install
Front Bumper Impact Bar (2) - Install
- Front Bumper Impact Bar Bolt (1) - Install and tighten [8x] - Fastener Specifications
- Install the wiring harness.
- NOTE:
Left side shown, right side similar.
Horn- Left Side and Right Side (2) - Install [2x]
- Horn Bolt- Left Side and Right Side (1) - Install and tighten [2x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Transmission Fluid Auxiliary Cooler Bracket Bolt- Left Side and Right Side (2) - Install and tighten [2x] - Fastener Specifications
- Auxiliary Radiator Front Inlet Duct- Left Side and Right Side (1) - Install [2x]
{With UGN} Forward Range Radar Bracket (2) - Install
- Forward Range Radar Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Connect the electrical connector.
Auxiliary Radiator Duct Retainer- Left Side (1) - Install [2x]
Auxiliary Radiator Duct Retainer- Left Side (1) - Install [3x]
Front Bumper Fascia (1) - Install - Front Bumper Fascia Removal and Installation (without Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing CFV, CFZ)
Auxiliary Radiator Rear Duct- Left Side (1) - Install
Auxiliary Radiator Duct Retainer- Left Side (1) - Install [3x]
Front Wheelhouse Liner- Left Side (3) - Move into position
- Front Wheelhouse Liner Retainer- Left Side (2) - Install
- Front Wheelhouse Liner Bolt (1) - Install and tighten [4x] - Fastener Specifications
- NOTE:
- Quantity of fasteners may vary based on option content.
- Some components not shown for graphic clarity.
Engine Front Splash Shield- Left Side (3) - Install
- Engine Front Splash Shield Bolt- Left Side (1) - Install and tighten [4x] - Fastener Specifications
- Engine Front Splash Shield Retainer- Left Side (2) - Install
- Install the left front tire and wheel assembly. Tire and Wheel Removal and Installation
Front Bumper Fascia Air Deflector- Outer (2) - Install
- Front Bumper Fascia Air Deflector Bolt- Left Side (1) - Install and tighten [4x] - Fastener Specifications
Front Bumper Fascia Lower Reinforcement- Left Side (2) - Install
- Front Bumper Fascia Air Deflector Bolt- Left Side (1) - Install and tighten [6x] - Fastener Specifications
Front Bumper Fascia Air Deflector Bolt- Left Side (3) - Install and tighten [4x] - Fastener Specifications
- Front Bumper Fascia Lower Stiffener Bolt- Left Side (2) - Install and tighten - Fastener Specifications
- Front Bumper Fascia Bolt- Left Side (1) - Install and tighten [6x] - Fastener Specifications
- Lower the vehicle.
To avoid being burned, do not remove the radiator cap or surge tank cap while the engine is hot. The cooling system will release scalding fluid and steam under pressure if radiator cap or surge tank cap is removed while the engine and radiator are still hot.
Make sure the charge air cooling system is cool and that the pump is not activated.