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Home >> Cadillac >> 2021 >> CT4 Sport, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 57 (Engine Heating And Cooling - Repair Instructions (1 Of 2)) >> Repair Instructions >> Charge Air Cooler Replacement - Left Side >> Installation Procedure

Installation Procedure

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  1. GM5512217

    Install the charge air cooler (2) to the charge air cooler bracket (3).

  2. Charge Air Cooler Bracket- Upper (1) - Install
  3. GM5512215
    CAUTION:

    Refer to Fastener Caution

    Auxiliary Radiator Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications

  4. Auxiliary Radiator Bracket Nut (2) - Install and tighten [2x] - Fastener Specifications
  5. Radiator Upper Insulator (3) - Install [2x]
  6. GM5512214

    Install the left side charge air cooler assembly (1) to the vehicle.

  7. GM5512211

    Charge Air Cooler Bracket Bolt (2) - Install and tighten [3x] - Fastener Specifications

  8. Charge Air Cooler Upper Bracket Nut (1) - Tighten - Fastener Specifications
  9. GM5862986

    Install the retainer (1) into the auxiliary water pump outlet upper hose connector.

  10. Install the auxiliary water pump outlet upper hose (2) to the left side charge air cooler ensuring that the retainer (1) is fully engaged.
  11. Radiator Outlet Hose Clip (3) - Install
  12. GM5867167

    Install the retainer (1) into the auxiliary radiator outlet hose connector.

  13. Install the auxiliary radiator outlet hose (2) to the left side charge air cooler ensuring that the retainer (1) is fully engaged.
  14. GM5481345

    Auxiliary Radiator Front Duct- Left Side (1) - Install

  15. GM5873051

    Front Bumper Impact Bar (2) - Install

  16. Front Bumper Impact Bar Bolt (1) - Install and tighten [8x] - Fastener Specifications
  17. Install the wiring harness.
  18. GM5485943
    NOTE:

    Left side shown, right side similar.

    Horn- Left Side and Right Side (2) - Install [2x]

  19. Horn Bolt- Left Side and Right Side (1) - Install and tighten [2x] - Fastener Specifications
  20. GM5873049
    NOTE:

    Left side shown, right side similar.

    Transmission Fluid Auxiliary Cooler Bracket Bolt- Left Side and Right Side (2) - Install and tighten [2x] - Fastener Specifications

  21. Auxiliary Radiator Front Inlet Duct- Left Side and Right Side (1) - Install [2x]
  22. GM5420756

    { If equipped } Forward Range Radar Bracket (2) - Install

    1. Forward Range Radar Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
    2. Connect the electrical connector.
  23. GM5481344

    Auxiliary Radiator Duct Retainer- Left Side (1) - Install [2x]

  24. GM5481342

    Auxiliary Radiator Duct Retainer- Left Side (1) - Install [3x]

  25. GM5839403

    Front Bumper Fascia (1) - Install - Front Bumper Fascia Removal and Installation (without Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing CFV, CFZ)

  26. GM5482558

    Auxiliary Radiator Rear Duct- Left Side (1) - Install

  27. GM5482555

    Auxiliary Radiator Duct Retainer- Left Side (1) - Install [3x]

  28. GM5875528

    Front Wheelhouse Liner- Left Side (3) - Move into position

  29. Front Wheelhouse Liner Retainer- Left Side (2) - Install
  30. Front Wheelhouse Liner Bolt (1) - Install and tighten [4x] - Fastener Specifications
  31. GM5867672
    NOTE:
    • Quantity of fasteners may vary based on option content.
    • Some components not shown for graphic clarity.

    Engine Front Splash Shield- Left Side (3) - Install

  32. Engine Front Splash Shield Bolt- Left Side (1) - Install and tighten [4x] - Fastener Specifications
  33. Engine Front Splash Shield Retainer- Left Side (2) - Install
  34. Install the left front tire and wheel assembly. Tire and Wheel Removal and Installation
  35. GM5867323

    Front Bumper Fascia Air Deflector- Outer (2) - Install

  36. Front Bumper Fascia Air Deflector Bolt- Left Side (1) - Install and tighten [4x] - Fastener Specifications
  37. GM5873163

    Front Bumper Fascia Lower Reinforcement- Left Side (2) - Install

  38. Front Bumper Fascia Air Deflector Bolt- Left Side (1) - Install and tighten [6x] - Fastener Specifications
  39. GM5873162

    Front Bumper Fascia Air Deflector Bolt- Left Side (3) - Install and tighten [4x] - Fastener Specifications

  40. Front Bumper Fascia Lower Stiffener Bolt- Left Side (2) - Install and tighten - Fastener Specifications
  41. Front Bumper Fascia Bolt- Left Side (1) - Install and tighten - Fastener Specifications [6x]
  42. Lower the vehicle.
  43. Fill the cooling system to the proper level. Charge Air Cooling System Draining and Filling 
  44. Start the engine and check for coolant leaks.
  45. Perform the forward range radar sensor module learn. Radar Sensor Module - Long Range Learn