Installation Procedure
- CAUTION:
Phenolic spacer must be present to prevent galvanic/corrosive reaction and/or excessive temperature conduction between engine mount bracket and engine mount. Replace mount if phenolic spacer is missing or damaged. Failure to ensure phenolic spacer is intact and not damaged can lead to premature failure of engine mount and/or engine mount bracket.
Ensure the phenolic spacer (3) remains in place.
- Engine Mount (2) - Install
- Use the screw jack to lower the engine onto the engine mount.
- Remove the screw jack and the block of wood.
- Electrical Connector (1) - Connect
Transmission Fluid Cooler Inlet and Outlet Pipe (2) - Reposition
- Retainer (1) - Install
Exhaust Pipe Clamp (1) - Install NEW but do NOT tighten
Catalytic Converter Gasket (2) - Install NEW
- Warm Up Three-Way Catalytic Converter (1) - Install
- CAUTION:
Refer to Fastener Caution .
Catalytic Converter Brace Bolt (1) - Install and tighten - Fastener Specifications
Catalytic Converter Gasket (2) - Install NEW
- Install the exhaust muffler (1) to the warm up three-way catalytic converter.
Catalytic Converter Nut (1) - Install and tighten [2x] - Fastener Specifications
Front Compartment Air Deflector - (1) Install
Front Compartment Air Deflector Bolt (1) - Install and tighten [6x] - Fastener Specifications
Front Wheelhouse Liner Bolt (3) - Install and tighten - Fastener Specifications
- Engine Front Splash Shield Retainer (2) - Install and tighten
- Engine Front Splash Shield Bolt (1) - Install and tighten - Fastener Specifications
Front Wheelhouse Liner Bolt (1) - Install and tighten - Fastener Specifications
- Engine Front Splash Shield Retainer (2) - Install
- Engine Front Splash Shield Bolt (3) - Install and tighten - Fastener Specifications
Front Bumper Fascia Center Air Deflector Bolt (1) - Install and tighten [5x] - Fastener Specifications
- Front Bumper Fascia Center Air Deflector Retainer (2) - Install [2x]
- Lower the vehicle.
Start the 2 NEW engine mount bolts (2) by hand.
- Engine Mount Bolt (2) - Tighten [2x] - Fastener Specifications
- Engine Mount Nut (1) - Install and tighten - Fastener Specifications
- NOTE:
A special anti-seize compound is used on the heated oxygen sensor threads. The compound consists of liquid graphite and glass beads. The graphite will burn away, but the glass beads will remain, making the sensor easier to remove. New or service sensors will have the compound already applied to the threads. IF a sensor is removed and is to be reinstalled, the threads MUST have an anti-seize compound applied before installation. Adhesives, Fluids, Lubricants, and Sealers
CAUTION:Refer to Component Fastener Tightening Caution .
Using the J-39194 - C Heated Oxygen Sensor Remover/Installer, install the heated oxygen sensor (1). Fastener Specifications
- Connect the heated oxygen sensor electrical connector.
Catalytic Converter Brace Bolt (1) - Install and tighten - Fastener Specifications
- NOTE:
Use hand tools only when tightening the exhaust pipe clamp.
Exhaust Pipe Clamp (1) - Tighten - Fastener Specifications
Catalytic Converter Heat Shield (1) - Install
Catalytic Converter Heat Shield Nut (2) - Install and tighten - Fastener Specifications
- Catalytic Converter Heat Shield Bolt (1) - Install and tighten [2x] - Fastener Specifications
Turbocharger Heat Shield (1) - Install
Turbocharger Heat Shield Bolt (1) - Install [3x] - Fastener Specifications
Connect the heated oxygen sensor electrical connector (1).
- Connect the battery. Battery Negative Cable Disconnection and Connection
- Inspect the exhaust system for leaks.
Refer to Torque-to-Yield Fastener Caution .