Installation Procedure
Air Conditioning Condenser Bracket (2) @ Engine Radiator (3) - Install [2x]
- Air Conditioning Condenser Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications
Radiator Lower Insulator (3) - Install [2x]
- Engine Coolant Temperature Sensor (2) - Install
- Engine Coolant Temperature Sensor Retainer (1) - Install
Charge Air Cooler (2) - Install
- Charge Air Cooler Bolt (1) - Install and tighten [2x] - Fastener Specifications
Air Conditioning Condenser (1) - Install
- Air Conditioning Condenser Tube Bolt (3) - Install and tighten - Fastener Specifications
- Air Conditioning Condenser Bolt (2) - Install and tighten - Fastener Specifications
Engine Cooler Fan (1) @ Engine Radiator - Install
- Engine Coolant Fan Bolt (2) - Install and tighten [4x] - Fastener Specifications
With assistance, install the engine radiator, air conditioning condenser, charge air cooler and engine cooler fan (1) to the vehicle from below as an assembly.
Engine Coolant Temperature Indicator Switch Connector (1) @ Engine Coolant Temperature Sensor (2) - Connect
- Wiring Harness Retainer @ Engine Radiator - Install
Radiator Outlet Hose (2) @ Engine Radiator - Install
- Radiator Outlet Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Radiator Inlet Hose (3) @ Engine Radiator - Install
- Radiator Inlet Hose Clamp (4) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Surge Tank Inlet Hose (2) @ Engine Radiator - Install
- Radiator Surge Tank Inlet Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Install the right radiator air side baffle (1) by manipulating from between the vehicle components.
- Radiator Air Seal Retainer (2) - Install [2x]
Install the left radiator air side baffle (1) by manipulating from between the vehicle components.
- Radiator Air Seal Retainer (2) - Install [2x]
Wiring Harness Retainer (1) @ Radiator Air Side Baffle - Left Side - Install
- CAUTION:
Refer to Air Conditioning Sealing Washers Oil or Lubricant Exposure Caution .
Air Conditioning Condenser Hose Seal (2) - Install NEW
- Air Conditioning Refrigerant Heat Exchanger (1) @ Air Conditioning Condenser - Install
Air Conditioning Compressor and Condenser Hose Seal (2) - Install NEW
- Air Conditioning Evaporative Connector Hose/Tube and Compressor Hose (1) @ Air Conditioning Condenser - Install
Air Conditioning Condenser Tube Clip (2) - Install
- Air Conditioning Compressor Hose Nut (1) @ Air Conditioning Condenser - Install and tighten - Fastener Specifications
Charge Air Cooler Inlet Air Tube (2) @ Charge Air Cooler (3) - Install
- Retainer Spring (1) - Engage
Front Wheelhouse Liner (3) - Install
- Front Wheelhouse Liner Retainer (2) - Install [4x]
- Front Wheelhouse Liner Screw (1) - Install and tighten [7x] - Fastener Specifications
Front Bumper Fascia Air Deflector Screw (1) - Install and tighten - Fastener Specifications
- Front Bumper Upper Fascia Screw (2) - Install and tighten - Fastener Specifications
- If equipped with AWD:
Engine Front Splash Shield (3) - Install
- Push Pin (1) - Install
- Engine Front Splash Shield Screw (2) - Install and tighten [5x] - Fastener Specifications
- If equipped with RWD:
Engine Front Splash Shield (3) - Install
- Push Pin (2) - Install [2x]
- Engine Front Splash Shield Screw (1) - Install and tighten [5x] - Fastener Specifications
- If equipped with AWD:
Front Tire Front Air Deflector (2) - Install
- Front Tire Front Air Deflector Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Install the tire and wheel assembly. Tire and Wheel Removal and Installation
Electrical Connector (4) - Connect
- Charge Air Cooler Outlet Air Tube (2) @ Charge Air Cooler (3) - Install
- Retainer Spring (1) - Engage
- Remove the support and lower the vehicle.
Charge Air Cooler Inlet Air Tube (2) @ Turbocharger (3) - Install
- Retainer Spring (1) - Engage
Charge Air Cooler Outlet Air Tube (2) @ Throttle Body (3) - Install
- Retainer Spring (1) - Engage
Install the air cleaner (1) and air cleaner outlet duct (2) as an assembly.
- CAUTION:
Refer to Component Fastener Tightening Caution .
Air Cleaner Outlet Duct Clamp (2) - Tighten - Fastener Specifications
- Air Cleaner Bolt (1) - Install and tighten - Fastener Specifications
Electrical Connector (4) - Connect [2x]
- Evaporative Emission Canister Purge Tube (3) - Connect - Plastic Collar Quick Connect Fitting Service
- Positive Crankcase Ventilation Tube (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Wiring Harness Retainer (1) @ Air Cleaner Assembly - Install [4x]
Engine Coolant Fan Electrical Connector (3) @ Forward Lamp Wiring Harness (4) - Connect
- Air Conditioning Evaporator Tube Bracket (2) - Reposition
- Air Conditioning Evaporator Tube Clip Bolt (1) - Install and tighten - Fastener Specifications
Radiator Upper Bracket (2) - Install [2x]
- Radiator Upper Bracket Bolt (3) - Install and tighten [4x] - Fastener Specifications
- Wiring Harness Retainer (1) - Install
Radiator Air Upper Baffle (2) - Install
- Radiator Air Upper Baffle Retainer (1) - Install [7x]
- Raise the vehicle.
Radiator Air Seal Retainer- Right Side (1) - Install
Radiator Air Seal Retainer- Left Side (1) - Install
Radiator Air Lower Baffle (2) - Install
- Radiator Air Lower Seal Retainer (1) - Install [6x]
Radiator Air Front Lower Baffle (1) - Install
Radiator Air Front Lower Baffle Retainer (1) - Install [3x]
- Recharge the refrigerant. Refrigerant Recovery and Recharging
- Fill the cooling system to the proper level. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716) , or Cooling System Draining and Filling (LSY with V03 GE 47716) , or Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
- Start the engine and check for coolant leaks.
- Inspect for refrigerant leaks.
Refer to Fastener Caution .