Installation Procedure
Engine Radiator (1) @ Cooling Fan Motor (2) - Install
- CAUTION:
Refer to Fastener Caution .
Engine Coolant Fan Bolt (1) - Install and tighten [4x] - Fastener Specifications
Air Conditioning Condenser (1) - Install
- Air Conditioning Condenser Bolt (2) - Install and tighten - Fastener Specifications
Install the engine radiator intercooler heat exchanger (1) to the engine radiator.
- Radiator Upper Bracket Bolt (2) - Install and tighten - Fastener Specifications
Radiator Air Side Baffle - Right Side (2) - Install
- Radiator Air Side Baffle Retainer (1) - Install [3x]
Radiator Air Side Baffle - Left Side (1) - Install
- Radiator Air Side Baffle Retainer (2) - Install [3x]
Radiator Lower Insulator (1) - Install [2x]
Install the engine coolant fan module radiator (1) with assistance.
Charge Air Cooler Coolant Hose (2) @ Engine Radiator - Install
- Charge Air Cooler Coolant Hose Retainer (1) - Engage
Position the forward lamp wiring harness (2) into position.
- Wiring Harness Retainer (3) @ Front End Sheet Metal Cross Brace Bracket - Install
- Electrical Connector (1) @ Engine Cooler Fan - Connect
Radiator Upper Bracket- Right Side (3) - Install
- Radiator Upper Bracket Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Wiring Harness Retainer (1) - Install
Radiator Upper Bracket- Left Side (2) - Install
- Radiator Upper Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications
- CAUTION:
Refer to Air Conditioning Sealing Washers Oil or Lubricant Exposure Caution .
NOTE:Some components not shown for graphic clarity.
Air Conditioning Compressor and Condenser Hose Seal - Small (2) - Install NEW
- Air Conditioning Refrigerant Heat Exchanger (1) - Install
- NOTE:
Some components not shown for graphic clarity.
Air Conditioning Compressor and Condenser Hose Seal - Large (3) - Install NEW
- Air Conditioning Evaporative Connector Hose/Tube and Compressor Hose (2) - Install
- Air Conditioning Condenser Hose Nut (1) - Install and tighten - Fastener Specifications
Radiator Inlet Hose (1) @ Engine Radiator - Install
- Radiator Inlet Hose Clamp (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Radiator Outlet Hose (1) @ Engine Radiator - Install
- Radiator Outlet Hose Clamp (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- NOTE:
Some components not shown for graphic clarity.
Auxiliary Radiator Outlet Hose (2) @ Engine Radiator - Install
- Auxiliary Radiator Outlet Hose Retainer (1) - Engage
- NOTE:
Some components not shown for graphic clarity.
Auxiliary Radiator Inlet Hose (1) @ Engine Radiator - Install
- Radiator Inlet Hose Clamp (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Radiator Outlet Hose Clip (2) @ Cooling Fan Motor - Install
Radiator Outlet Hose Clip (3) @ Cooling Fan Motor - Install
Front Bumper Fascia (1) - Install - Front Bumper Fascia Removal and Installation (without Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing CFV, CFZ)
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Lower Reinforcement- Left Side and Right Side (2) - Install [2x]
- Front Bumper Fascia Air Deflector Bolt- Left Side and Right Side (1) - Install and tighten [12x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Bolt- Left Side and Right Side (1) - Install and tighten [12x] - Fastener Specifications
- Front Bumper Fascia Lower Stiffener Bolt- Left Side and Right Side (2) - Install and tighten [2x] - Fastener Specifications
- Front Bumper Fascia Air Deflector Bolt- Left Side and Right Side (3) - Install and tighten [8x] - Fastener Specifications
- NOTE:
Some components not shown for graphic clarity.
Radiator Air Lower Baffle (1) - Install
- Radiator Air Lower Baffle Retainer (2) - Install [6x]
Front Bumper Fascia Center Air Deflector (1) - Install
Front Bumper Fascia Air Deflector Retainer (2) - Install
- Front Bumper Fascia Air Deflector Bolt (1) - Install and tighten [4x] - Fastener Specifications
Front Bumper Fascia Center Air Deflector Bolt (1) - Install and tighten [8x] - Fastener Specifications
Front Bumper Fascia Center Air Deflector Bolt (1) - Install and tighten [6x] - Fastener Specifications .
Air Cleaner Assembly (2) - Install
- Air Cleaner Bolt (1) - Install and tighten - Fastener Specifications
- Install all retainers and wiring harnesses to the air cleaner assembly as necessary.
- Connect the 2 mass airflow sensor electrical connectors.
Auxiliary Air Cleaner Outlet Duct (4) - Install
- Air Cleaner Outlet Duct Clamp (3) - Tighten - Fastener Specifications
- Air Cleaner Outlet Duct (2) - Install
- Air Cleaner Outlet Duct Clamp (1) - Tighten - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front End Sheet Metal Cross Brace Bracket - Left Side and Right Side (1) - Install [2x]
- Install the forward lamp wire harness retainers to the left and right side front end sheet metal cross brace brackets.
- NOTE:
Left side shown, right side similar.
Front End Sheet Metal Diagonal Brace Bolt- Left Side and Right Side (1) - Install and tighten [6x] Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front End Sheet Metal Cross Brace- Left Side and Right Side (3) - Install [2x]
- Front Suspension Strut Upper Mounting Nut- Left Side and Right Side (2) - Install and tighten [4x] - Fastener Specifications
- Front End Sheet Metal Cross Brace Bolt- Left Side and Right Side (1) - Install and tighten [6x] - Fastener Specifications
- Install all wiring harness retainers to the front end sheet metal cross braces.
Radiator Air Upper Baffle- Lower (2) - Install
- Radiator Air Upper Baffle Retainer (1) - [2x] Install
Radiator Air Upper Baffle- Upper (3) - Install
- Radiator Air Upper Baffle Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Radiator Air Upper Baffle Retainer (1) - Install [5x]
Transmission Control Module (1) @ Engine Control Module Bracket (2) - Install
- Engine Control Module Bracket (2) - Install
Engine Control Module Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
Engine Control Module (1) - Install
- Connect the electrical connectors.
Radiator Surge Tank Outlet Pipe (3) - Install
- Radiator Surge Tank Inlet Hose Clamp (4) @ Engine Radiator - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Surge Tank Inlet Hose Clip (2) @ Engine Control Module Bracket - Install
- Radiator Surge Tank Inlet Hose Clamp (1) @ Radiator Surge Tank Inlet Hose - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
- Connect the negative battery cable. Battery Negative Cable Disconnection and Connection
- Recharge the refrigerant. Refrigerant Recovery and Recharging
- Start the engine and check for coolant leaks.
Refer to Component Fastener Tightening Caution .