Installation Procedure
Install the engine auxiliary radiator (2) to the charge air cooler bracket (3).
- Charge Air Cooler Bracket- Upper (1) - Install
- CAUTION:
Refer to Fastener Caution
Charge Air Cooler Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Charge Air Cooler Upper Bracket Nut (2) - Install and tighten [2x] - Fastener Specifications
- Charge Air Cooler Upper Insulator (3) - Install [2x]
Install the engine auxiliary radiator assembly (1) to the vehicle.
Charge Air Cooler Bracket Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Charge Air Cooler Upper Bracket Nut (1) - Tighten - Fastener Specifications
Install the radiator outlet hose retainer (1) into the radiator outlet hose connector.
- Install the auxiliary radiator outlet pipe (2) to the engine auxiliary radiator ensuring that the radiator outlet hose retainer (1) is fully engaged.
- Radiator Outlet Hose Clip (3) - Install
Install the retainer clip (1) into the radiator inlet hose connector.
- Install the radiator inlet hose (2) to the engine auxiliary radiator ensuring that the retainer clip (1) is fully engaged.
Auxiliary Radiator Front Duct (1) - Install
Front Bumper Impact Bar (2) - Install
- Front Bumper Impact Bar Bolt (1) - Install and tighten [8x] - Fastener Specifications
- Install the wiring harness.
Horn (2) - Install [2x]
- Horn Bolt (1) - Install and tighten [2x] - Fastener Specifications
Front End Sheet Metal Cross Brace (2) - Install [2x]
- Front End Sheet Metal Cross Brace Bolt (1) - Install and tighten [4x] - Fastener Specifications
Intake Air Duct Retainer (1) - Install [2x]
- Radiator Air Lower Seal Retainer (2) - Install [2x]
- Radiator Air Lower Baffle Retainer (3) - Install [2x]
- NOTE:
The front bumper fascia support brace (2) may have a forward range radar sensor attached, if equipped.
Front Bumper Fascia Support Brace (2) - Install
- Front Bumper Fascia Support Brace Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Connect the electrical connector to the forward range radar sensor, if equipped.
Auxiliary Radiator Duct Retainer (1) - Install [2x]
Auxiliary Radiator Duct Retainer (1) - Install [3x]
- Install the front bumper fascia. Front Bumper Fascia Removal and Installation (without Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing CFV, CFZ)
Auxiliary Radiator Rear Duct (1) - Install
Auxiliary Radiator Duct Retainer (1) - Install [3x]
Front Wheelhouse Liner (3) - Move into position
- Front Wheelhouse Liner Retainer (2) - Install
- Front Wheelhouse Liner Bolt (1) - Install and tighten [6x] - Fastener Specifications
Front Bumper Fascia Air Deflector Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Front Bumper Fascia Bolt (2) - Install and tighten [2x] - Fastener Specifications
- NOTE:
Quantity of fasteners may vary based on option content.
Engine Front Splash Shield (3) - Install
- Engine Front Splash Shield Retainer (2) - Install [2x]
- Engine Front Splash Shield Bolt (1) - Install and tighten [5x] - Fastener Specifications
- Install the left front tire and wheel assembly. Tire and Wheel Removal and Installation
- NOTE:
Quantity of fasteners may vary based on option content.
Front Tire Front Air Deflector (2) - Install
- Front Tire Front Air Deflector Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716)
- Start the engine and check for coolant leaks.