Installation Procedure
- NOTE:
Install the seal onto the tool before installing into the case to prevent damage to the seal.
Using the J-44765 Seal Installer (2), install the NEW main shaft rear seal (1).
Install the propeller shaft transmission yoke (1) to the transmission output shaft.
Propeller Shaft Transmission Yoke Washer (2) - Install NEW
- Install the DT-45012 Holding Fixture (4) to the propeller shaft transmission yoke (3).
- While holding DT-45012 Holding Fixture (4), install a NEW propeller shaft transmission yoke nut (1) using an appropriate socket, tighten the NEW propeller shaft transmission yoke nut. Fastener Specifications
- Remove the DT-45012 Holding Fixture (4) from the propeller shaft transmission yoke (3).
Propeller Shaft (1) - Install
If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Install the 2 propeller shaft bearing support bolts (1) and tighten. Fastener Specifications
Align the reference mark (3) between the propeller shaft flange (1) and the rear axle pinion flange (2).
If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Install the 3 rear propeller shaft nuts (2) and 3 rear propeller shaft bolts (1).
- Tighten the 3 rear propeller shaft bolts (1). Fastener Specifications
Align the reference mark (2) between the propeller shaft flange (3) and the output flange (1) of the transmission.
If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Install the 3 front propeller shaft nuts (1) and the 3 front propeller shaft bolts (2).
- Tighten the 3 front propeller shaft bolts (1). Fastener Specifications
Floor Panel Number 2 Cross Bar Reinforcement (2) - Install
- Floor Panel Number 2 Cross Bar Reinforcement Bolt (1) - Install and tighten [4x] - Fastener Specifications
Exhaust Intermediate Underbody Heat Shield (2) - Install
- Exhaust Heat Shield Bolt (1) - Install and tighten [2x] - Fastener Specifications
Catalytic Converter Gasket (2) - Install NEW
- With the aid of an assistant, install the exhaust muffler (1).
Exhaust Muffler Hanger Bracket Nut (1) - Install and tighten [4x] - Fastener Specifications
Electrical Connector (1) - Connect
Electrical Connector (1) - Connect
Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Right Side (2) - Install [2x]
Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Left Side (2) - Install [2x]
Exhaust Pipe Clamp (1) - Tighten [2x] - Fastener Specifications
Catalytic Converter Nut (1) - Install and tighten [2x] - Fastener Specifications
Floor Panel Reinforcement (2) - Install
- Floor Panel Number 4 Cross Bar Reinforcement Bolt (1) - Install and tighten [6x] - Fastener Specifications
Underbody Rear Air Deflector- Left Side (5) - Install
- Underbody Rear Air Deflector Nut- Left Side (4) - Install and tighten [2x][2x] - Fastener Specifications
- Transmission Fluid Cooler Pipe Bracket Bolt- Left Side (3) - Install and tighten [2x] - Fastener Specifications
- Underbody Rear Air Deflector Nut- Left Side (2) - Install and tighten [5x] - Fastener Specifications
- Underbody Front Air Deflector Bolt- Left Side (1) - Install and tighten [6x] - Fastener Specifications
Underbody Rear Air Deflector- Right Side (5) - Install
- Underbody Rear Air Deflector Nut- Right Side (4) - Install and tighten [2x][2x] - Fastener Specifications
- Transmission Fluid Cooler Pipe Bracket Bolt- Right Side (3) - Install and tighten [2x] - Fastener Specifications
- Underbody Rear Air Deflector Nut- Right Side (2) - Install and tighten [5x] - Fastener Specifications
- Underbody Front Air Deflector Bolt- Right Side (1) - Install and tighten [6x] - Fastener Specifications
Underbody Rear Air Deflector- Right Side (5) - Install
- Underbody Rear Air Deflector Nut- Right Side (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt- Right Side (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut- Right Side (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Bolt- Right Side (1) - Install and tighten - Fastener Specifications
Underbody Rear Air Deflector- Left Side (5) - Install
- Underbody Rear Air Deflector Nut- Left Side (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt- Left Side (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut- Left Side (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Bolt- Left Side (1) - Install and tighten - Fastener Specifications
Rear Tire Front Air Deflector- Left Side and Right Side (2) - Install [2x]
- Rear Tire Front Air Deflector Bolt- Left Side and Right Side (1) - Install and tighten [4x] - Fastener Specifications
- Remove the support and lower the vehicle.
- Inspect the exhaust system for leaks.
Refer to Fastener Caution .