Installation Procedure
- For oil pan assemble, refer to Oil Pan Assemble .
- Apply a 3 mm (0.118 in) bead of RTV sealant on the engine oil pan mating surface as shown (a). Apply a 5 mm (0.197 in) bead of RTV sealant on the engine front cover and rear oil seal housing as shown (b). Refer to Adhesives, Fluids, Lubricants, and Sealers .
- Install the oil pan (3).
- Install the oil pan bolts (1, 2) and hand tighten.
- Tighten the oil pan bolts in sequence as shown above.
- Oil pan bolts to block and front cover (in sequence 1 - 13 and 16) 25 N.m (18 lb ft).
- Oil pan bolts to rear housing (in sequence 14 - 15) 12 N.m (106 lb in).
- Reposition the cooler line bracket Install the 2 lower bolts securing the transmission to the engine. Refer to Transmission Replacement .
- Reposition the cooler line bracket and install the retaining nut. Tighten the nut to 10 N.m (89 lb in).
- position the oil cooler hoses and bracket assembly (2) to the oil pan and install the bracket fastener (1). Tighten the fastener to 9 N.m (80 lb in).
- Install the right flywheel inspection cover and bolt. Refer to Transmission Replacement .
- Install the left flywheel inspection cover and bolt. Refer to Transmission Replacement .
- Install the cooler line bracket bolt (1) and tighten to 10 N.m (89 lb in).
- Connect electrical connector (2).
- Install the engine harness retainers (3).
- Install the engine harness retainers (1).
- Install the engine harness retainers (1).
- If equipped with 4WD, install the front axle. Refer to Front Axle Replacement (8.25 Inch LD Axle)Front Axle Replacement (9.25 Inch HD Axle) .
- Install the drivetrain and front suspension frame front crossmember. Refer to Drivetrain and Front Suspension Frame Front Crossmember Replacement .
- Install the starter. Refer to Starter Replacement (L83, L86) .
- Install the steering rack. Refer to Electric Belt Drive Rack and Pinion Steering Gear Replacement .
- Install the oil indicator tube. Refer to Oil Level Indicator Tube Replacement
- Fill the engine with the proper capacity and quality of engine oil. Refer to Engine Oil and Oil Filter Replacement .
- Operate the engine, check for leaks, and oil pressure.
CAUTION:
Refer to Fastener Caution .