Evaporative Emission (EVAP) Hoses/Pipes Replacement - Chassis/Canister

Evaporative Emission Hoses/Pipes Replacement - Chassis/Canister

Removal Procedure




1. Disconnect the engine purge pipe (1) from the chassis purge pipe (2).
2. Cap the engine purge pipe in order to prevent possible contamination.
3. Disconnect the chassis fuel and EVAP pipe retainer (1) from the upper front of dash mounting stud (3).
4. Raise the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair).
5. Remove the exhaust intermediate pipe. Refer to Intermediate Pipe Replacement (Service and Repair).




6. Remove the floor panel tunnel panel reinforcement. Refer to Floor Panel Tunnel Panel Reinforcement Replacement (Service and Repair).




7. Remove the EVAP canister vent valve (2) from the bracket (1).




8. Disconnect the rear purge pipe (1) at the chassis purge pipe (3).
9. Cap the rear purge pipe.




10. Remove the chassis purge pipe (4) rear underbody retainer nuts (3).
11. Remove the chassis purge pipe (4) from the rear underbody retainers (2).
12. Disconnect the chassis purge pipe (4) from the side underbody retainers (6).
13. Remove the chassis purge pipe.

Installation Procedure




Warning: Refer to Fuel and Evaporative Emission Pipe Warning (Technician Safety Information).


Note:
* Follow the same routing as the original pipe.
* Secure the pipe in order to prevent chafing.
* Do not kink or bend the pipe.

1. Install the chassis purge pipe (4) into the side underbody retainer (6).
2. Install the chassis purge pipe (4) into the rear underbody retainers (2).
3. Install the underbody retainers on the mounting studs.

Caution: Refer to Fastener Caution (Fastener Caution).

4. Install the chassis purge pipe underbody retainer nuts and tighten to 6 Nm (53 lb in).




5. Uncap the rear EVAP pipe.
6. Connect the rear EVAP pipe (1) to the chassis purge pipe (3).




7. Install the EVAP canister vent valve (2) to the bracket (1).




8. Install the floor panel tunnel panel reinforcement. Refer to Floor Panel Tunnel Panel Reinforcement Replacement (Service and Repair).




9. Install the exhaust intermediate pipe. Refer to Intermediate Pipe Replacement (Service and Repair).
10. Lower the vehicle.
11. Uncap the engine purge pipe.
12. Connect the chassis fuel and EVAP pipe retainer at the upper front of dash mounting stud and tighten to 6 Nm (53 lb in).
13. Connect the engine purge pipe (1) to the chassis purge pipe (2).