Rear Output Shaft Seal and Bushing Removal

WARNING: This page is about a different car, the 2009 GMC Yukon, 2009 Chevrolet Tahoe, 2009 Chevrolet Suburban, and 2009 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View Of Transfer Case Rear Output Shaft Seal & Bushing

Courtesy of GENERAL MOTORS CORP.

Callout	Component Name
1	Transfer Case Rear Output Shaft Seal CAUTION: Refer to Transfer Case Seal Removal Caution .
2	Transfer Case Rear Output Shaft Bushing Tip: Only remove the bushing if faulty. Refer to Transfer Case Rear Half Cleaning and Inspection . The following procedure is for the light duty application, for the heavy duty and super heavy duty applications. Refer to Rear Output Shaft Bushing Replacement . Follow the steps below for use of the J 45380: remover/installer. Install the finger section of the J 45380: remover/installer in front of the bushing. Install the tube and forcing screw assembly into the finger section. Ensure the forcing screw is backed out. Using a wrench on the forcing screw, remove the bushing. Special Tools: J 45380: Transfer Case Rear Bushing Remover and Installer

Callout

Component Name

Transfer Case Rear Output Shaft Seal

CAUTION: Refer to Transfer Case Seal Removal Caution .

Transfer Case Rear Output Shaft Bushing
Tip:

Only remove the bushing if faulty. Refer to Transfer Case Rear Half Cleaning and Inspection .
The following procedure is for the light duty application, for the heavy duty and super heavy duty applications. Refer to Rear Output Shaft Bushing Replacement .
Follow the steps below for use of the J 45380: remover/installer.
1. Install the finger section of the J 45380: remover/installer in front of the bushing.
2. Install the tube and forcing screw assembly into the finger section. Ensure the forcing screw is backed out.
3. Using a wrench on the forcing screw, remove the bushing.

Special Tools:
J 45380: Transfer Case Rear Bushing Remover and Installer