Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- Install the hydraulic valve lash adjuster. Refer to Hydraulic Valve Lash Adjuster Replacement .
- Install the fuel rail assembly. Refer to Fuel Injection Fuel Rail Assembly Replacement .
- Install the intake manifold. Refer to Intake Manifold Replacement .
- Install the exhaust manifold. Refer to Exhaust Manifold Replacement (2.0L LHU) .
- Clean the sealing surfaces of cylinder head and engine block.
- Install a NEW cylinder head gasket (4).
- Install the cylinder head (3).
- Install the 14 cylinder head bolts (1) and (2).
- Fasten the cylinder head bolts handtighten in sequence as shown.
- Tighten the NEW cylinder head bolts a first pass in the sequence as shown to 30 N.m (22 lb ft).
- Tighten the cylinder head bolts a final pass in the sequence shown and additional 155 degrees, using the EN-45059 meter.
- Tighten the 4 cylinder head front bolts to 35 N.m (26 lb ft).
- Install the intake camshaft. Refer to Intake Camshaft Replacement .
- Install the exhaust camshaft. Refer to Exhaust Camshaft Replacement .
- Install the fuel pump. Refer to Fuel Pump Replacement .
- Install the engine coolant air bleed hose. Refer to Engine Coolant Air Bleed Hose Replacement .
- Install the turbocharger. Refer to Turbocharger Replacement .
- Replace the engine oil filter and the engine oil. Refer to Engine Oil and Oil Filter Replacement .
CAUTION:
Refer to Fastener Caution .
CAUTION:
Refer to Torque-to-Yield Fastener Caution .