Component Testing
WARNING: This page is about a different variant/trim than selected.
NOTE:
- DO NOT perform this test if the engine coolant temperature (ECT) is above 60°C (140°F). Irregular fuel pressure readings may result due to hot soak fuel boiling.
- Verify that adequate fuel is in the fuel tank before proceeding with this diagnostic.
Fuel Injector Balance Test with Active Fuel Injector Tester - Preferred Method
- Verify the battery is fully charged and all accessories are OFF.
- Ignition OFF, all vehicle systems OFF. Install the CH-47976 Active Fuel Injector Tester and the CH-47976-500 Active Fuel Injection Tester (AFIT) SIDI Adapter Kit, refer to the Active Fuel Injector Tester User Guide. It may take up to 2 min for all vehicle systems to power down.
- Turn ON the Active Fuel Injector Tester and select the vehicle.
- Ignition ON, perform the Injector Test with the Active Fuel Injector Tester.
- If the Active Fuel Injector Tester aborts testing due to incorrect fuel pressure or fuel leak down
Refer to Fuel System Diagnosis .
- If the Active Fuel Injector Tester does not abort testing
- If the Active Fuel Injector Tester aborts testing due to incorrect fuel pressure or fuel leak down
- Compare the test results with the appropriate recommended tolerance.
- If any fuel injector exceeds the recommended tolerance
Replace the appropriate Q17 Fuel Injector(s).
- If all fuel injectors are within the recommended tolerance
- If any fuel injector exceeds the recommended tolerance
- Perform the Fuel Injector Circuit Diagnosis .
Fuel Injector Balance Test with Scan Tool
- Verify the correct low side fuel pressure. Refer to Fuel System Diagnosis .
- Engine idling, verify the scan tool Fuel Rail Pressure Sensor parameter is approximately 3MPa (435 psi).
- Select the Fuel Injector Balance function within the Control Functions menu of a scan tool.
- Select and test an injector. Repeat for each injector.
- Obtain and record a pressure drop value for each injector.
- Add all of the individual pressure drop values except for the injector suspected of being faulty. This is the total pressure drop.
- Divide the total pressure drop by the number of fuel injectors that were added together. This is the average pressure drop.
- Multiply the average pressure drop by 0.20. This is the acceptable variance from the average pressure drop, 20 percent.
- Verify the difference between any individual pressure drop and the average pressure drop is not greater than the acceptable variance.
- If greater than the acceptable variance
Replace the Q17 Fuel Injector.
- If within the acceptable variance
- If greater than the acceptable variance
- Perform the Fuel Injector Circuit Diagnosis .
NOTE:
The engine speed must be between 600-1000 RPM to perform this test.