Removal Procedure
- Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
- Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement .
- Remove the exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement (LUK) .
- If equipped, remove the coolant heater.
- Remove the catalytic converter. Refer to Catalytic Converter Replacement (LUK, LEA) .
- Remove the engine coolant thermostat housing. Refer to Engine Coolant Thermostat Housing Replacement (LEA or LUK) .
- Remove the water pump cover (2), fasteners (3) and gasket (1) from the engine front cover.
- Drain the coolant from the water pump using the plug at the bottom of the pump. Install the plug when finished.
- Align the EN-43651 water pump holding tool (1) with the threads on the water pump sprocket. Tighten the water pump holding tool fasteners (2).
- Secure the water pump holding tool with the previously removed water pump cover fasteners (1) into the engine front cover.
- Remove the water pump sprocket to water pump fasteners (1).
- Remove the front water pump fasteners (1).
- Remove the rear water pump fasteners (1).
- Remove the water pump (1).
- If replacing the water pump cover remove the water pump rear cover fasteners (4).
- Separate the water pump cover (1) from the water pump (3).
- Remove and discard the water pump O-ring seal (2).
NOTE:
A drain plug has been provided at the bottom of the water pump assembly for additional coolant drainage from the engine block and water pump.
NOTE:
The water pump holding tool supports the sprocket and chain during water pump service. The tool must be used or the balance shaft must be re-timed.
NOTE:
Be sure to remove both water pump bolts from the front of the engine block.