Preparing New Parts

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2023 BMW M5, 2022 BMW M5, 2021 BMW M5, 2020 BMW M5, and 2019 BMW M5. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: TECHNICAL INFORMATION
Structural adhesive bonding.
Observe preparation of bonding surfaces.
For additional information see: BMW/MINI BONDING INSTRUCTIONS REP-ALG-RAG1141-4105402 - V.11 (M5 2018-2022, M5 Competition 2019-2022, M5 CS 2022) .

Release bonded rivet connections in the areas (1). Remove connecting plate (2).

Courtesy of BMW OF NORTH AMERICA, INC.
Remove adhesive residue from bonding surfaces.
Seal the hole (1) by MAG weld.
Drill out holes (2) to dia. 6.8 mm.

Courtesy of BMW OF NORTH AMERICA, INC.
Adjust new parts to fit with alignment bracket or universal mount and secure.
Prepare reinforcement (1) in the area (2) for joining by welding.

Courtesy of BMW OF NORTH AMERICA, INC.
Prepare areas (1) to (4) for structural bonding of steel on steel and of steel on aluminum.
In the areas (1) and (2), drill out holes of diameter 6.8 mm and transfer to new part.
In the area (3), transfer holes to both the new parts. Drill out holes to dia. 6.8 mm.
In the area (4), drill holes of dia. 6.8 mm. Number and position of flow-drill screws as for series.

Courtesy of BMW OF NORTH AMERICA, INC.
Prepare area (1) for structural bonding of steel on aluminum.
In the areas (1), drill out holes of dia. 6.8 mm and transfer to new part.

Courtesy of BMW OF NORTH AMERICA, INC.
Prepare areas (1) and (2) for structural bonding of steel on aluminum.
In the areas (1) and (2) transfer hole pattern of wheel well on the spring support. Drill out holes to dia. 6.8 mm.

Courtesy of BMW OF NORTH AMERICA, INC.
Prepare area (1) for structural bonding of steel on aluminum.
In the areas (1), transfer hole pattern of engine bulkhead on the spring support. Drill out holes to dia. 6.8 mm.

Courtesy of BMW OF NORTH AMERICA, INC.
Prepare the areas (1) for plug-welding.
Weld the areas (1). Avoid excessive application of heat to adhesive area (2).

Courtesy of BMW OF NORTH AMERICA, INC.
Prepare area (1) for structural bonding of steel on aluminum.
In the areas (1), set 12 bores with Ø 6.8 mm on the new parts analogue to the standard production.
Prepare areas (2) for structure bonding steel on steel.
In the areas (2), set 2 bores with Ø 6.8 mm on the new parts analogue to the standard production.
Prepare areas (3) and (4) for steel on steel structure bonding.

Courtesy of BMW OF NORTH AMERICA, INC.
In the areas (3) and (4), set 4 bores Ø 4.2 mm as shown.
Prepare the new part in the areas (1) for joining with MAG weld. The MAG weld seams have a length of = 15 mm.

Courtesy of BMW OF NORTH AMERICA, INC.
Remove the adhesive residue in the areas (1).
NOTE: TECHNICAL INFORMATION
For additional information see: SPOT-WELD BONDING STEEL COMPONENTS REP-ALG-RAGRP41-4105701 - V.3 (M5 2018-2022, M5 Competition 2019-2022, M5 CS 2022) .
Prepare spot-welded adhesive joints for the series for joining by welding in the areas (1).

Courtesy of BMW OF NORTH AMERICA, INC.

Check ground pins and replace if necessary

NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details.

Remove new parts and deburr bores.

Courtesy of BMW OF NORTH AMERICA, INC.