Installing the exchange transfer box
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WARNING:
Hot exhaust system
.
Risk of burning!
Risk of burning!
- Any work must exclusively be carried out with an exhaust system that has cooled down.
Preliminary work
- Refer to DISCONNECTING ALL BATTERY GROUND LEADS .
- Refer to REMOVING THE REAR DIFFUSER .
- Refer to REMOVING THE UNDERSHIELD ON THE LEFT FUEL TANK .
- Refer to REMOVING UNDERSHIELD ON THE FUEL TANK ON THE RIGHT .
- Refer to REMOVING REINFORCEMENT STRUT .
- Refer to REMOVING REAR TUNNEL CONNECTING SUPPORT .
- Refer to REMOVING EXHAUST SYSTEM .
- Refer to REMOVING THE HEAT SHIELDS .
- Refer to REMOVING TRANSMISSION CROSS-MEMBER .
- Refer to PARTIALLY LOOSENING THE PROP SHAFT .
- Refer to REMOVING THE TRANSFER BOX (ATC 13-1) .
CAUTION:
Materials harmful to health
.
Contact with fluids harmful to health!
Contact with fluids harmful to health!
- Note and follow safety instructions on containers.
- Conduct all work in appropriate personal protective equipment only.
NOTE:
RISK OF DAMAGE
Damage to the transmission .
Damage to the transmission due to unapproved transmission oil .
Damage to the transmission .
Damage to the transmission due to unapproved transmission oil .
- Use only the approved transmission oil.
- Check the transmission oil level after completing the repair.
NOTE:
TECHNICAL INFORMATION
Replacement transmissions come filled with oil
Replacement transmissions come filled with oil
NOTE:
TECHNICAL INFORMATION
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.
NOTE:
TECHNICAL INFORMATION
Vehicle programming/coding must be performed after installation.
For additional information see: 61 00... PROGRAMMING/CODING CONTROL UNIT(S) .
Vehicle programming/coding must be performed after installation.
For additional information see: 61 00... PROGRAMMING/CODING CONTROL UNIT(S) .
- Remount covers and protective caps.
- Remove the transportation retainer of the drive shaft.
- Remount the vent hose from the transfer box.
- Make note of transmission identification (see BMW Group parts sales and nameplate).
Encode/program control unit(s)
Precondition
The control unit was replaced.
NOTE:
TECHNICAL INFORMATION
Use the most recent software version to prevent faults during programming/coding.
The battery voltage must not fall below 13.0 V during programming.
Use only chargers for a low volt-vehicle electrical system that are recommended by BMW.
Use the most recent software version to prevent faults during programming/coding.
The battery voltage must not fall below 13.0 V during programming.
Use only chargers for a low volt-vehicle electrical system that are recommended by BMW.
NOTE:
TECHNICAL INFORMATION
No high-voltage switch off is required in electric vehicles or hybrid vehicles for programming/coding.
The high-voltage system will be automatically switched off by the programming system.
Exception:
BMW I01: Note Product and Measures Management Aftersales measure 55176388.
No high-voltage switch off is required in electric vehicles or hybrid vehicles for programming/coding.
The high-voltage system will be automatically switched off by the programming system.
Exception:
BMW I01: Note Product and Measures Management Aftersales measure 55176388.
- Connect the battery charger to the vehicle.
- Connect the programming system with the vehicle.
- Determine the action plan.
- Accept and fully process the action plan.
- Depending on the reworking list, connect the workshop system to the vehicle if necessary.
- Carry out vehicle test.
- Delete the fault memory.
- Note the information on programming in the workshop system and the relevant information in the user documentation.
- Wait until programming/coding has been completed.
- Disconnect the programming system from the vehicle.
- Disconnect the battery charger from the vehicle.
Follow-up work
- Refer to INSTALLING THE TRANSFER BOX (ATC 13-1) .
- Refer to INSTALLING THE RUBBER MOUNT FOR THE TRANSMISSION BEARING (ALL-WHEEL DRIVE) .
- Refer to FASTENING THE PROP SHAFT (PARTIALLY REMOVED) .
- Refer to INSTALLING TRANSMISSION CROSS MEMBER .
- Refer to CONNECTING BATTERY GROUND LEAD .
- Refer to CHECKING/TOPPING UP THE TRANSFER BOX OIL (ACTIVE TORQUE CONTROL 13-1) .
- Refer to INSTALLING THE HEAT SHIELDS .
- Refer to INSTALLING EXHAUST SYSTEM .
- Refer to INSTALLING THE REAR TUNNEL CONNECTING SUPPORT .
- Refer to INSTALLING THE REINFORCEMENT STRUT .
- Refer to INSTALLING UNDERSHIELD ON THE FUEL TANK ON THE RIGHT .
- Refer to INSTALLING THE UNDERSHIELD ON THE LEFT FUEL TANK .
- Refer to INSTALLING THE REAR DIFFUSER .