Installing complete convertible top

CAUTION: Folding up of convertible top through loss of pressure in hydraulic cylinders.
Injury hazard! Injury hazard by trapping!

When carrying out all repair work, secure soft top and soft top compartment lid with a suitable support tool against collapsing. Ensure soft top is supported in the middle.

CAUTION: Heavy component.
Heavy components can lead to injury or damage.

Remove and install heavy components with the aid of another person/other persons.

Lift convertible top (1) with the lifting equipment (2) and the workshop crane (3) into the vehicle.
Position the convertible top (1) in the vehicle with a support person.

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NOTE: Perform the steps on the left and right side.
Check if barrel screw (2) is set on the previously noted dimension (x) ; if necessary, correct the dimension.
When replacing the barrel screw: Adjust the barrel screw (2) with the special tool 0 496 042 (54 0 180) .

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Replace the screw (1).
Parts: Screw

Tighten down screw (1).

TIGHTENING TORQUE SPECIFICATIONS

Convertible top on body
Hexagon screw M8x40	Tightening torque	19 Nm

NOTE: To provide a better overview: Schematic diagram with partially hidden components.

NOTE: Perform the steps on the left and right side.

Tighten the screws (1).

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TIGHTENING TORQUE SPECIFICATIONS

Convertible top on body
Torx bolt M10x25	Tightening torque	56 Nm

Store the hydraulic unit (1) on a suitable pad on the tailgate.
If necessary, insert eyes (2) on the left and right.

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Open convertible top hinge cover (1) by hand.
Close convertible top (2) manually.
Convertible top brace (4) is kept in position using the safety eyes inserted in area (3).
Do not remove the safety eyes.

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Position hydraulic unit (1) in the cargo area and connect the existing plug connections.
Feed in the convertible top wiring harness in the area (2) and connect all plug connections.
Position all hydraulic lines (1) and clip them in.

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NOTE: Perform the steps on the left and right side.
Release adhesive tape (2) from the hydraulic cylinder for convertible top compartment lid (1) and hydraulic lines (3).

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NOTE: Perform the steps on the left and right side.
Position the hydraulic cylinder (2) and clip it in.
Ensure that retaining clips (1) engage audibly.

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Open convertible top (1) manually and move it to the position shown.
Convertible top (1) is fully open; the convertible top hinge covers are in the closed position.
Remove the safety loops (2) to the left and right.

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Check

Store the hydraulic unit (1) level.
Open and close convertible top at least 2 times.
With the convertible top closed, check if the oil level is within the mark on fluid tank (2).

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Result

» Oil level outside of the mark (2).

Measure
- Open lid (3) and correct the oil level.
Position control unit (2) and secure it using retaining strap (1).

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Guide in and position hydraulic unit (1).

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Fasten the hydraulic lines (1) and the wiring harness (2) on the existing holders.

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Close soft top completely.
Replace the screw (1).
Parts: Screw
Tighten the screws (1) to the left and right.

TIGHTENING TORQUE SPECIFICATIONS

Convertible top on body
Hexagon screw M10x40	Tightening torque	56 Nm

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Follow-up work