Refitting oil pan
NOTE:
RISK OF DAMAGE
Contaminant or foreign body .
Contamination can result in malfunctions, loss of function or leaks .
Contaminant or foreign body .
Contamination can result in malfunctions, loss of function or leaks .
- Adhere to the utmost cleanliness.
- Protect components from contamination e.g. by covering.
- Close off line connections with seal plugs.
NOTE:
RISK OF DAMAGE
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
- Do not use any metal-cutting tools.
NOTE:
TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.
The sealing surfaces must be free of oil, grease and cleaning agents.
- Using the special tool 0 495 102 (11 4 470) , remove the remains of the coarse seal from the sealing face (1) of the crankcase.
- Clean the sealing surface (1) with brake cleaner.
CONSUMABLE SPECIFICATION
| Brake cleaner 2.0 | 500 ml, Spray can | 83192365214 |
| 20, Canister | 83192365215 |
NOTE:
TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.
The sealing surfaces must be free of oil, grease and cleaning agents.
- Remove fine seal remains on the sealing surface (1) of the oil pan with the special tool 0 495 102 (11 4 470) .
- Clean the sealing surface (1) with brake cleaner.
CONSUMABLE SPECIFICATION
| Brake cleaner 2.0 | 500 ml, Spray can | 83192365214 |
| 20, Canister | 83192365215 |
- Have the special tool 2 469 803 ready.
NOTE:
TECHNICAL INFORMATION
For additional information see: OVERVIEW OF CONSUMABLES
For additional information see: OVERVIEW OF CONSUMABLES
- Position the sealing compound (1)
as shown on the special tool 2 469 803
.
Parts: Sealant
NOTE:
TECHNICAL INFORMATION
The processing time of the liquid sealing compound can be at a maximum of 10 min.
Commissioning of the assembly is not possible until 25 minutes after the processing time.
Non-observance can lead to leaks in the assembly.
The processing time of the liquid sealing compound can be at a maximum of 10 min.
Commissioning of the assembly is not possible until 25 minutes after the processing time.
Non-observance can lead to leaks in the assembly.
- Apply sealing bead (1) with the sealing compound in the marked area along the inner edge.
SEALING COMPOUND SPECIFICATION
| Loctite 5970 liquid sealing compound Processing time <10 minutes at room temperature | 50 ml, Cartridge | 83190404517 |
TECHNICAL DATA SPECIFICATION
| Height of the sealing bead |
|---|
| 2.0 mm... 2.5 mm |
- Completely encircle the oil return orifice (arrow) with the sealing compound.
NOTE:
TECHNICAL INFORMATION
The special tool 11 8 780 is only required when the transmission is removed.
The special tool 11 8 780 is only required when the transmission is removed.
- Position the special tool 0 496 120 (11 8 780) with the transmission bolts (1) in such a way that the oil pan aligns exactly with the timing case cover.
- Replace the centering sleeves where required.
- Insert and position oil pan (1)
to top front.
- Tighten down screws (1) .
TIGHTENING TORQUES SPECIFICATION
| Oil sump to crankcase | ||
|---|---|---|
| M8 x 30 | Tightening torque | 24 Nm |
- Tighten down screws (1) .
TIGHTENING TORQUES SPECIFICATION
| Oil sump to crankcase | ||
|---|---|---|
| M8 x 30 | Tightening torque | 24 Nm |
TIGHTENING TORQUES SPECIFICATION
| Oil sump to crankcase | ||
|---|---|---|
| M8 x 110 | Tightening torque | 24 Nm |
- Tighten down screws (1) .
TIGHTENING TORQUES SPECIFICATION
| Oil sump to crankcase | ||
|---|---|---|
| M8 x 30 | Tightening torque | 24 Nm |
- Tighten down screws (1) .
TIGHTENING TORQUES SPECIFICATION
| Oil sump to crankcase | ||
|---|---|---|
| M8 x 30 | Tightening torque | 24 Nm |
TIGHTENING TORQUES SPECIFICATION
| Oil sump to crankcase | ||
|---|---|---|
| M8 x 110 | Tightening torque | 24 Nm |
- Tighten down screws (1) .
TIGHTENING TORQUES SPECIFICATION
| Oil sump to crankcase | ||
|---|---|---|
| M8 x 30 | Tightening torque | 24 Nm |
- Tighten transmission screws (1) .
TIGHTENING TORQUES SPECIFICATION
| Transmission to oil pan (manual transmission and automatic transmission) | ||
|---|---|---|
| M8 x 50 | Tightening torque | 19 Nm |
- Secure the clamps (arrows).
- Connect and lock the connector (1) .
- Make sure the connector (1)
engages audibly.
- Secure clamps (1) .
- Insert and install the sealing cap (2) .
Follow-up work
- Refer to INSTALLING STARTER MOTOR .
- Refer to INSTALLING BEARING BRACKET .
- Refer to INSTALLING FRONT AXLE DIFFERENTIAL .
- Refer to SECURING THE JUNCTURE SHAFT IN FRONT ON THE FRONT AXLE DIFFERENTIAL .
- Refer to INSTALLING THE ACOUSTIC COVER FOR THE OIL SUMP .
- Refer to INSTALLING FRONT AXLE .
- Refer to TIGHTENING THE BOLTS ON THE FRONT AXLE SUPPORT .
- Refer to FASTENING THE SWIVEL BEARING ON THE LEFT AND RIGHT .
- Refer to REMOVING THE MOBILE LIFTING TABLE .
- Refer to ATTACHING COOLANT HOSES TO FRONT SUBFRAME .
- Refer to REPLACING THE RADIAL SHAFT SEALS .
- Refer to INSTALLING THE OUTPUT SHAFT ON LEFT AND RIGHT .
- Refer to INSTALLING THE LEFT AND RIGHT SPRING STRUT HOLDER .
- Refer to ATTACHING THE BRAKE CALIPER ON THE LEFT AND RIGHT .
- Refer to CONNECTING THE CONNECTORS ON LEFT AND RIGHT .
- Refer to CONNECTING THE CONNECTOR TO THE LEFT AND RIGHT VERTICAL ACCELERATION SENSOR .
- Refer to SECURING THE WISHBONE ON THE TOP LEFT AND RIGHT ON THE SWIVEL BEARING .
- Refer to FASTENING THE RIGHT AND LEFT OUTPUT SHAFTS ONTO THE WHEEL BEARING .
- Refer to CHECK/ADD FRONT AXLE TRANSMISSION OIL .
- Refer to SECURING THE UNIVERSAL JOINT ON THE STEERING GEAR .
- Refer to ATTACHING THE WIRING HARNESS OF THE ACTIVE STABILIZER .
- Refer to FASTENING WIRING HARNESS TO THE EPS .
- Refer to IF INSTALLED: FASTENING THE AUXILIARY HEATER .
- Refer to INSTALLING THE RIGHT REINFORCEMENT STRUT .
- Refer to INSTALLING LEFT AND RIGHT BRAKE VENTILATION DUCT .
- Refer to INSTALLING THE LEFT AND RIGHT CRASH LEVER .
- Refer to INSTALLING THE WHEEL ARCH COVER ON THE FRONT, BOTTOM LEFT AND RIGHT .
- Refer to INSTALLING THE REAR SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE COVER OF THE STEERING ASSEMBLY ON THE LEFT AND RIGHT .
- Refer to PARTIALLY INSTALLING THE FRONT WHEEL ARCH TRIM (DOOR SILL) AT LEFT AND RIGHT .
- Refer to INSTALLING THE FRONT LEFT AND RIGHT WHEELS .
- Refer to ATTACHING THE SPRING STRUT (AIR SUSPENSION) RIGHT FRONT .
- Refer to REMOVING THE ENGINE FROM THE INSTALLATION POSITION .
- Refer to INSTALLING THE COVER IN THE ENGINE COMPARTMENT AT TOP LEFT AND RIGHT .
- Refer to INSTALLING THE FRONT HOOD SEAL .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING ALL IGNITION COILS .
- Refer to INSTALLING THE CLEAN AIR PIPE AND THE RESONATOR .
- Refer to INSTALLING THE INTAKE FILTER HOUSING (TENSION STRUT REMOVED ON SHOCK TOWER) .
- Refer to INSTALLING THE TENSION STRUT ON THE RIGHT SHOCK TOWER .
- Refer to INSTALLING ACOUSTIC COVER AT REAR .
- Refer to INSTALLING THE CENTER COWL UPPER PART .
- Refer to INSTALLING WINDSHIELD PANEL COVER .
- Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
- Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
- Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
- Refer to INSTALLING THE RIGHT STRUT BRACE .
- Refer to FILLING ENGINE OIL .
- Refer to OPENING THE OIL FILLER CAP .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to DISCONNECTING ALL BATTERY GROUND LEADS .
- Refer to ACTIVATING THE 48 V ELECTRICAL SYSTEM .
- Refer to CHECKING ENGINE OIL LEVEL .
- Refer to PLACING THE BRAKE PADS ON THE BRAKE DISK/PUTTING THEM INTO OPERATION .
- Refer to INSTALLING UNDERBODY PROTECTION AT REAR .
- Refer to INSTALLING THE STIFFENING PLATE .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .