Install exhaust system
CAUTION:
Component with heavy weight
.
Injury hazard!
Injury hazard!
- Note component's center of gravity.
- Support component using a jack.
- Secure component against falling off the jack.
CAUTION:
Heavy component
.
Heavy components can lead to injury or damage .
Heavy components can lead to injury or damage .
- Remove and install heavy components with the aid of another person/other persons.
CAUTION:
Grinding dust from grinding of components
.
Hazardous to health!
Hazardous to health!
- Directly draw off the grinding dust.
- Ensure adequate ventilation.
- Conduct all work in appropriate personal protective equipment only.
NOTE:
TECHNICAL INFORMATION
Check the exhaust system for tightness after installation.
Check the exhaust system for tightness after installation.
NOTE:
TECHNICAL INFORMATION
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
CAUTION:
Shavings resulting from sawing or grinding components
.
Injury hazard!
Injury hazard!
- Conduct all work in appropriate personal protective equipment only.
- Wear safety goggles and hand protection.
- Variant with ribbon clamp:
Open the weld seam (1) with a conventional tool.
- Remove ribbon clamp (2).
- Replace the (2) ribbon clamp.
Parts: Ribbon cable clamp
NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details. - Check all rubber mounts (1) of the exhaust system for damage and replace, if necessary.NOTE: TECHNICAL INFORMATION
Conduct the following operation with the assistance of a second person. - Variant with double-flow exhaust system:
Insert and install the exhaust system (1) with the help of a support person.
NOTE: TECHNICAL INFORMATION
Conduct the following operation with the assistance of a second person. - Variant with single-flow exhaust system:
Have someone help you insert and install the exhaust system (1).
- Replace nut (1).
Parts: Nut
- Tighten nut (1).TIGHTENING TORQUE SPECIFICATIONS
Rear silencer to body/bumper support M8
Replace nuts.Tightening torque 19 Nm - Replace nut (1).
Parts: Nut
- Tighten nut (1).TIGHTENING TORQUE SPECIFICATIONS
Rear silencer to body/bumper support M8
Replace nuts.Tightening torque 19 Nm - Variant with dual-branch exhaust system:
Replace screws (1).
Parts: Screws
Tighten down screws (1).
TIGHTENING TORQUE SPECIFICATIONSExhaust system to rear axle carrier M8x25
Replace screw.tightening torque 28 Nm - Replace nut (1).
Parts: Nut
- Tighten nut (1).TIGHTENING TORQUE SPECIFICATIONS
Front pipe/front silencer/gasoline particulate filter to the transmission holder M8
Replace nut.tightening torque 19 Nm - If fitted:
Screw in and tighten the exhaust temperature sensor (1) and (2).
TIGHTENING TORQUE SPECIFICATIONSExhaust-gas temperature sensor to exhaust system tightening torque 30 Nm - Tighten the ribbon clamp (1).TIGHTENING TORQUE SPECIFICATIONS
Exhaust system to catalytic converter Ribbon clamp nut
M8
Replace the ribbon clamp.tightening torque 26 Nm Ribbon clamp nut
M10
Replace the ribbon clamp.tightening torque 55 Nm - Version with V ribbon clip:
Replace V-band clamp.
Parts: V-band clamp
Unscrew the nut (1) and remove the sealing ring (2).
- Bend all the sheet metal tabs, except those in the marked area, all around using a suitable tool.
- Connect the exhaust system (1) with the catalytic converter (2) and position it correctly (arrow).
- Make sure that, after mounting, the V-ribbon clip is on the sheet metal tabs in the marked areas.
- Mount the V-clip (1) on the sealing ring (2).
- Make sure that the V-ribbon clip is (1) correctly positioned on the sealing ring (2).
- Make sure that V-clip (1) is fitted correctly
- Tighten down screw (2).TIGHTENING TORQUE SPECIFICATIONS
V-ribbon clip to catalytic converter V-ribbon clip
Replace V-ribbon cliptightening torque 25 Nm - Connect connectors (1) and lock.
The connector (1) must engage audibly.
Follow-up work