Install positive battery cable
NOTE:
RISK OF DAMAGE
Damage to wires when disconnecting connectors and plug connections .
Sheared wires can cause a short circuit .
Damage to wires when disconnecting connectors and plug connections .
Sheared wires can cause a short circuit .
- Do not pull on wires when disconnecting connectors and plug connections.
NOTE:
RISK OF DAMAGE
Electrostatic discharge .
Damage to or destruction of electrical components .
Electrostatic discharge .
Damage to or destruction of electrical components .
- Leave the electrical components in their original packaging until they are being installed. Only use the original packaging for returning the product. Always package removed components straight away.
- Read and comply with user information on using the associated special tool 12 7 060.
- Only tap the housings of electrical components. Do not tap pins or multi-pin connectors directly.
- Wear electrically conductive clothing and antistatic shoes (with ESD symbol).
- For additional information see: 61 35... NOTES ON ESD (ELECTROSTATIC DISCHARGE) PROTECTION
- Connect positive battery cable to the starter motor.
- Secure positive battery cable at the clamp (2).
- Tighten the nut (1).
TIGHTENING TORQUES SPECIFICATION
| Battery positive lead to starter | ||
|---|---|---|
| M8 | tightening torque | 13.4 Nm |
- Connect the connector (1) to the starter and lock.
The connector (1) must engage audibly.
NOTE:
To provide a better overview: Illustration of surrounding parts removed.
- Fix the clip (2).
- Tighten down screw (4).
TIGHTENING TORQUES SPECIFICATION
| Hexagon screw M6 with threaded bolt M5 | ||
|---|---|---|
| Screw M6 with threaded bolt M5 | tightening torque | 10 Nm |
- Position the grounding point (5).
- Tighten nut (3).
TIGHTENING TORQUES SPECIFICATION
| Ground cable on cylinder head cover/ground pin | ||
|---|---|---|
| Nut M5 | tightening torque | 4.6 Nm |
- Tighten down screw (1).
TIGHTENING TORQUES SPECIFICATION
| Wiring harness to cylinder head cover | ||
|---|---|---|
| M6x16 screw | tightening torque | 10 Nm |
- Position the wiring harness (3).
- Fix wiring harness mountings (2).
- Tighten down screw (1).
TIGHTENING TORQUES SPECIFICATION
| Wiring harness to cylinder head cover | ||
|---|---|---|
| M6x16 screw | tightening torque | 10 Nm |
- Secure the wiring harness mounting (5).
- Secure the wiring harness of the integrated power supply module (4) to fixtures (3).
- Tighten the screws (2).
TIGHTENING TORQUES SPECIFICATION
| Wiring harness to cylinder head cover | ||
|---|---|---|
| M6x16 screw | tightening torque | 10 Nm |
- Clip in transmission wiring harness (1).
- Feed in and install positive battery cable.
- Connect plug connection (3) and lock.
- Position the positive battery cable on the alternator.
- Tighten the nut (2).
TIGHTENING TORQUES SPECIFICATION
| Positive battery cable to alternator | ||
|---|---|---|
| M8 | tightening torque | 19 Nm |
- Attach cover panel (1).
- Clip in the cable clip (1).
- Guide in and install the positive battery cables (2).
- Tighten nuts (1).
TIGHTENING TORQUES SPECIFICATION
| Auxiliary terminal for jump starting | ||
|---|---|---|
| Flange nut M8 | Tightening torque | 15 Nm |
- Feed in the cover (2) downwards and install.
- Locks must lock audibly.
Follow-up work
- Refer to INSTALLING THE STIFFENING PLATE .
- Refer to INSTALLING THE RIGHT UNFILTERED-AIR DUCT .
- Refer to INSTALLING THE HOLDER FOR THE DIGITAL MOTOR ELECTRONICS CONTROL UNIT ON THE RIGHT .
- Refer to INSTALLING COVER FOR THE RIGHT DME CONTROL UNIT .
- Refer to INSTALLING THE TENSION STRUT ON THE RIGHT SHOCK TOWER .
- Refer to INSTALLING RIGHT CLEAN AIR PIPE .
- Refer to PARTIALLY INSTALLING THE RIGHT ENGINE VENTILATION LINE .
- Refer to CONNECTING THE RIGHT CHARGE AIR LINE TO THE EXHAUST TURBOCHARGER .
- Refer to INSTALLING THE CARRIER PLATE .
- Refer to INSTALLING BOTH INTAKE FILTER HOUSING .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to DISCONNECTING ALL BATTERY GROUND LEADS .