Installing the complete front axle with the engine and transmission
WARNING:
Car may slip off the vehicle hoist if the weight is distributed unevenly.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Ensure specific weight compensation on the vehicle.
- Carefully feed in and install the front axle complete with combustion engine and transmission.
NOTE:
Perform the steps on the right and left side.
- Position the front spring strut (1)
completely with the swivel bearing in the wheel well.
Ensure that the position of pin (2) of the support bearing is correct.
NOTE:
Perform the steps on the right and left side.
- Replace screws (1)
.
Parts: Screws
- Tighten down screws (1) .
TIGHTENING TORQUES SPECIFICATION
| Front support bearing to body | ||
| M8 Replace screws. |
Joining torque | 28 Nm |
| Angle of rotation | 90° | |
- Replace screws (1)
to (3)
.
Parts: Screws
- Tighten down screws (1) .
TIGHTENING TORQUES SPECIFICATION
| Front axle carrier to body, front | ||
| M12x115 Replace screws. |
Joining torque | 100 Nm |
| Angle of rotation | 90° | |
- Tighten down screws (2) .
TIGHTENING TORQUES SPECIFICATION
| Front axle support to center of body | ||
| M12x90 Replace screws. |
Joining torque | 100 Nm |
| Angle of rotation | 90° | |
- Tighten down screws (3) .
TIGHTENING TORQUES SPECIFICATION
| Front axle carrier to body, rear | ||
| M14 Replace screws. |
Joining torque | 100 Nm |
| Angle of rotation | 90° | |
Securing the front axle support adapter on the front axle support on the right and left
NOTE:
Perform the steps on the right and left side.
- Position the adapter (1) for the front subframe (2) on the front subframe (2) .
- Tighten down screws (3) .
TIGHTENING TORQUES SPECIFICATION
| Adapter, front axle support to front axle support | ||
| M8x80 | Tightening torque | 19 Nm |
Attaching left and right crash levers
NOTE:
The following step(s) must be performed if the specified component(s) is/are installed.
- Replace nut (1)
.
Parts: Nut
- Insert screw (2) .
- Tighten nut (1) .
TIGHTENING TORQUES SPECIFICATION
| Crash lever on front subframe | ||
| M12 Replace nut. |
tightening torque | 65 Nm |
- Replace screws (2)
.
Parts: Screws
- Tighten down screws (2) .
TIGHTENING TORQUES SPECIFICATION
| Transmission cross member to body | ||
| M8 | Tightening torque | 19 Nm |
- Feed in and position the equipotential bonding (2) .
- Tighten nut (1) .
TIGHTENING TORQUES SPECIFICATION
| Ground strap to transmission/body | ||
| M8 | Tightening torque | 19 Nm |
- Position transmission bearing support (2) .
- Tighten down screws (1) .
TIGHTENING TORQUES SPECIFICATION
| Transmission bearing support to body | ||
| M8 | Tightening torque | 19 Nm |
Follow-up work
- Refer to REMOVING THE MOBILE LIFTING TABLE .
- Refer to INSTALLING THE RETAINING PLATES .
- Refer to SECURING THE EPS WIRING HARNESS TO THE ELECTROMECHANICAL STEERING GEAR .
- Refer to FOR REUSING: RECUT THE SCREW THREAD .
- Refer to SECURING THE STEERING SHAFT AT THE BOTTOM ON THE STEERING GEAR .
- Refer to INSTALLING THE COMPLETE PROP SHAFT .
- Refer to INSTALLING THE HEAT SHIELDS .
- Refer to INSTALLING EXHAUST SYSTEM .
- Refer to INSTALLING THE CONNECTING SUPPORTS ON THE TUNNEL .
- Refer to INSTALLING TANK COVER ON LEFT AND RIGHT .
- Refer to INSTALLING THE BRAKE CALIPER AT THE FRONT LEFT AND RIGHT .
- Refer to CONNECTING THE CONNECTOR ON THE RIDE HEIGHT SENSOR AT THE FRONT .
- Refer to INSTALLING THE REAR SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
- Refer to FASTENING THE POSITIVE BATTERY CABLE ON THE POWER DISTRIBUTION IN FRONT .
- Refer to CONNECTING THE COOLANT LINES .
- Refer to INSTALLING AIR CONDITIONING CONDENSER .
- Refer to INSTALLING FRONT INTAKE PIPE .
- Refer to CONNECTING VACUUM LINE .
- Refer to CONNECTING FUEL LINE AND FUEL TANK VENT LINE .
- Refer to INSTALLING CONTROL UNIT BRACKET .
- Refer to INSTALLING THE INTEGRATED POWER SUPPLY MODULE (PDM) .
- Refer to INSTALLING THE DME CONTROL UNIT .
- Refer to CONNECTING THE COOLANT LINE TO THE HIGH-TEMPERATURE COOLANT RADIATOR .
- Refer to INSTALLING CLEAN AIR PIPE .
- Refer to INSTALLING INTAKE FILTER HOUSING .
- Refer to INSTALLING FAN COWL .
- Refer to INSTALLING THE REAR TOP CROSS CONNECTION .
- Refer to INSTALLING MOUNT OF HOOD SEAL ON THE LEFT AND RIGHT .
- Refer to INSTALLING FRONT-END STRUT ON LEFT AND RIGHT .
- Refer to INSTALLING FRONT CROSS CONNECTION .
- Refer to INSTALLING THE COVER IN THE ENGINE COMPARTMENT AT TOP LEFT AND RIGHT .
- Refer to CONNECTING THE COOLANT LINE TO THE AUXILIARY COOLANT PUMP .
- Refer to ACTIVATING ELECTRICAL SYSTEM .
- Refer to INSTALLING THE COVER PANEL OF THE ENGINE COMPARTMENT ON THE REAR LEFT AND RIGHT .
- Refer to FILLING AND VENTING THE HIGH-TEMPERATURE COOLANT CIRCUIT .
- Refer to FILLING AND VENTING THE LOW-TEMPERATURE COOLANT CIRCUIT .
- Refer to CHECKING/TOPPING UP THE OIL LEVEL IN THE AUTOMATIC TRANSMISSION .
- Refer to INSTALLING UNDERBODY PROTECTION AT REAR .
- Refer to INSTALLING THE UNDERBODY PLANKING OF THE TRANSMISSION ON THE SIDE .
- Refer to INSTALLING THE CENTER UNDERBODY PROTECTION .
- Refer to INSTALLING THE WHEEL ARCH COVER ON THE FRONT LEFT AND BOTTOM RIGHT .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to INSTALLING THE COVER OF THE STEERING ASSEMBLY ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE FRONT LEFT AND RIGHT WHEELS .
- Refer to EVACUATING AND CHARGING CONDITIONING .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .
WARNING:
Car may slip off the vehicle hoist if the weight is distributed unevenly.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Ensure specific weight compensation on the vehicle.
- Carefully feed in and install the front axle complete with combustion engine and transmission.
NOTE:
Perform the steps on the right and left side.
- Position the front spring strut (1)
completely with the swivel bearing in the wheel well.
Ensure that the position of pin (2) of the support bearing is correct.
NOTE:
Perform the steps on the right and left side.
- Replace screws (1)
.
Parts: Screws
- Tighten down screws (1) .
TIGHTENING TORQUES SPECIFICATION
| Front support bearing to body | ||
| M8 Replace screws. |
Joining torque | 28 Nm |
| Angle of rotation | 90° | |
- Replace screws (1)
to (3)
.
Parts: Screws
- Tighten down screws (1) .
TIGHTENING TORQUES SPECIFICATION
| Front axle carrier to body, front | ||
| M12x115 Replace screws. |
Joining torque | 100 Nm |
| Angle of rotation | 90° | |
- Tighten down screws (2) .
TIGHTENING TORQUES SPECIFICATION
| Front axle support to center of body | ||
| M12x90 Replace screws. |
Joining torque | 100 Nm |
| Angle of rotation | 90° | |
- Tighten down screws (3) .
TIGHTENING TORQUES SPECIFICATION
| Front axle carrier to body, rear | ||
| M14 Replace screws. |
Joining torque | 100 Nm |
| Angle of rotation | 90° | |
Securing the front axle support adapter on the front axle support on the right and left
NOTE:
Perform the steps on the right and left side.
- Position the adapter (1) for the front subframe (2) on the front subframe (2) .
- Tighten down screws (3) .
TIGHTENING TORQUES SPECIFICATION
| Adapter, front axle support to front axle support | ||
| M8x80 | Tightening torque | 19 Nm |
Attaching left and right crash levers
NOTE:
The following step(s) must be performed if the specified component(s) is/are installed.
- Replace nut (1)
.
Parts: Nut
- Insert screw (2) .
- Tighten nut (1) .
TIGHTENING TORQUES SPECIFICATION
| Crash lever on front subframe | ||
| M12 Replace nut. |
tightening torque | 65 Nm |
- Replace screws (2)
.
Parts: Screws
- Tighten down screws (2) .
TIGHTENING TORQUES SPECIFICATION
| Transmission cross member to body | ||
| M8 | Tightening torque | 19 Nm |
- Feed in and position the equipotential bonding (2) .
- Tighten nut (1) .
TIGHTENING TORQUES SPECIFICATION
| Ground strap to transmission/body | ||
| M8 | Tightening torque | 19 Nm |
- Position transmission bearing support (2) .
- Tighten down screws (1) .
TIGHTENING TORQUES SPECIFICATION
| Transmission bearing support to body | ||
| M8 | Tightening torque | 19 Nm |
Follow-up work
- Refer to REMOVING THE MOBILE LIFTING TABLE .
- Refer to INSTALLING THE RETAINING PLATES .
- Refer to SECURING THE EPS WIRING HARNESS TO THE ELECTROMECHANICAL STEERING GEAR .
- Refer to FOR REUSING: RECUT THE SCREW THREAD .
- Refer to SECURING THE STEERING SHAFT AT THE BOTTOM ON THE STEERING GEAR .
- Refer to INSTALLING THE COMPLETE PROP SHAFT .
- Refer to INSTALLING THE HEAT SHIELDS .
- Refer to INSTALLING EXHAUST SYSTEM .
- Refer to INSTALLING THE CONNECTING SUPPORTS ON THE TUNNEL .
- Refer to INSTALLING TANK COVER ON LEFT AND RIGHT .
- Refer to INSTALLING THE BRAKE CALIPER AT THE FRONT LEFT AND RIGHT .
- Refer to CONNECTING THE CONNECTOR ON THE RIDE HEIGHT SENSOR AT THE FRONT .
- Refer to INSTALLING THE REAR SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
- Refer to FASTENING THE POSITIVE BATTERY CABLES .
- Refer to CONNECTING THE COOLANT LINES .
- Refer to INSTALLING AIR CONDITIONING CONDENSER .
- Refer to SECURING THE REFRIGERANT LINE TO THE CONNECTING PIECE .
- Refer to CONNECTING VACUUM LINE .
- Refer to CONNECTING FUEL LINE AND FUEL TANK VENT LINE .
- Refer to INSTALLING THE CONTROL UNIT HOLDER .
- Refer to INSTALLING THE INTEGRATED POWER SUPPLY MODULE (PDM) .
- Refer to INSTALLING THE DME CONTROL UNIT .
- Refer to CONNECTING THE COOLANT LINE TO THE HIGH-TEMPERATURE COOLANT RADIATOR .
- Refer to INSTALLING CLEAN AIR PIPE .
- Refer to INSTALLING INTAKE FILTER HOUSING .
- Refer to INSTALLING FAN COWL .
- Refer to INSTALLING THE REAR TOP CROSS CONNECTION .
- Refer to INSTALLING MOUNT OF HOOD SEAL ON THE LEFT AND RIGHT .
- Refer to INSTALLING FRONT-END STRUT ON LEFT AND RIGHT .
- Refer to INSTALLING FRONT CROSS CONNECTION .
- Refer to INSTALLING THE COVER IN THE ENGINE COMPARTMENT AT TOP LEFT AND RIGHT .
- Refer to CONNECTING THE COOLANT LINE TO THE AUXILIARY COOLANT PUMP .
- Refer to ACTIVATING ELECTRICAL SYSTEM .
- Refer to ACTIVATING THE 48 V ELECTRICAL SYSTEM .
- Refer to INSTALLING THE COVER PANEL OF THE ENGINE COMPARTMENT ON THE REAR LEFT AND RIGHT .
- Refer to FILLING AND VENTING THE HIGH-TEMPERATURE COOLANT CIRCUIT .
- Refer to FILLING AND VENTING THE LOW-TEMPERATURE COOLANT CIRCUIT .
- Refer to CHECKING/TOPPING UP THE OIL LEVEL IN THE AUTOMATIC TRANSMISSION .
- Refer to INSTALLING UNDERBODY PROTECTION AT REAR .
- Refer to INSTALLING THE UNDERBODY PLANKING OF THE TRANSMISSION ON THE SIDE .
- Refer to INSTALLING THE CENTER UNDERBODY PROTECTION .
- Refer to INSTALLING THE WHEEL ARCH COVER ON THE FRONT LEFT AND BOTTOM RIGHT .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to INSTALLING THE COVER OF THE STEERING ASSEMBLY ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE FRONT LEFT AND RIGHT WHEELS .
- Refer to EVACUATING AND CHARGING CONDITIONING .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .