Installing turbocharger

• Replace gasket.

  Parts:  Seals

• Make sure that the part number (1)  remains legible during the assembly of the seal.

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• Mount gasket (1)  .
• Make sure the seal (1)  is correctly installed on the guide pins.
• If necessary, have the seal (1)  affixed by a support person.

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• Insert the turbocharger (1)  and position it on the trim strip.
• Protect the turbocharger (1)  from falling.

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• Mount the reinforcement plate (1)  .

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• Replace nuts (1)  to (5)  .

  Parts:  Nuts

• Tighten the nuts in the sequence (1)  to (5)  .

Fig 1: Exhaust Manifold Nuts Tightening Sequence

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• Check for correct installation of the seal on the guide pins between the exhaust manifold and the cylinder head.
• If necessary, connect the connector (1)  to the turbocharger and lock.

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• Position the heat shield (4)  .
• Tighten down screws (3)  .

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• Attach heat shield (2)  in marked area.
• Tighten down screw (1)  .

• Tighten the bolt (1)  on the heat shield (2)  .

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Follow-up work 

• Refer to INSTALLING THE OIL FEED LINE FOR THE TURBOCHARGER .
• Refer to ATTACHING THE OIL RETURN LINE FOR THE TURBOCHARGER .
• Refer to INSTALLING THE COOLANT RETURNING LINE FOR THE TURBOCHARGER .
• Refer to INSTALLING THE COOLANT FEED LINE FOR THE TURBOCHARGER .
• Refer to INSTALLING CATALYTIC CONVERTER .
• Refer to INSTALLING EXHAUST SYSTEM .
• Refer to INSTALLING THE CONNECTING SUPPORTS ON THE TUNNEL .
• Refer to INSTALLING TANK COVER ON LEFT AND RIGHT .
• Refer to CONNECTING THE COOLANT LINE TO THE RADIATOR .
• Refer to INSTALLING THE FRONT BOTTOM RIGHT WHEEL ARCH COVER .
• Refer to INSTALLING THE OXYGEN SENSOR MONITOR .
• Refer to INSTALLING LAMBDA OXYGEN SENSOR .
• Refer to INSTALLING CHARGE AIR LINE .
• Refer to INSTALLING CLEAN AIR PIPE .
• Refer to INSTALLING RESONATOR .
• Refer to FILLING THE HIGH-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLING EQUIPMENT .
• Refer to VENTING THE HIGH-TEMPERATURE COOLANT SYSTEM .
• Refer to CHECKING ENGINE OIL LEVEL .
• Refer to INSTALLING THE CENTER UNDERBODY PROTECTION .
• Refer to INSTALLING FRONT UNDERBODY PROTECTION .
• Refer to INSTALLING ACOUSTIC COVER .
• Refer to TAKING HOOD OUT OF THE SERVICE POSITION .