Install the automatic transmission (AISIN GA8G45)
CAUTION:
Materials harmful to health
.
Contact with fluids harmful to health!
Contact with fluids harmful to health!
- Note and follow safety instructions on containers.
- Conduct all work in appropriate personal protective equipment only.
- Ensure that the bore hole (1) of the flywheel is accessible from the recess on the oil sump.
- Check for correct fit of fitting sleeves (2).
- Turn torque converter until bore hole of torque converter is aligned with bore hole of flywheel.
- Replace the bolts (arrows).
Parts: Screws
- Flange-mount automatic transmission to engine and screw on.
- Tighten screws (arrows).
TIGHTENING TORQUE SPECIFICATIONS
| Transmission to engine | ||
| M8 | Tightening torque | 19 Nm |
| M12 | Tightening torque | 66 Nm |
- Turn the engine using the special tool 0 493 380 (11 6 480) on the vibration damper in the direction of rotation.
- Replace nuts (1).
Parts: Nuts
- Tighten all 6 nuts (1) of the torque converter.
TIGHTENING TORQUE SPECIFICATIONS
| Torque converter to flywheel | ||
| M10 Replace nuts. Remove any adhesive residue from the thread, if necessary. |
Tightening torque | 56 Nm |
- Replace screws (1).
Parts: Screws
- Bolt the transmission to the transmission mount with the bolts (1).
TIGHTENING TORQUE SPECIFICATIONS
| Transmission mounting | ||
| M10 Replace screws. |
Joining torque | 40 Nm |
| Angle of rotation | 90° | |
- Replace the screw (1).
Parts: Screw
- Screw in the ground strap (2) onto the transmission with the bolt (1).
TIGHTENING TORQUE SPECIFICATIONS
| Standard screw connection M8 | ||
| M8 | Tightening torque | 19 Nm |
- Secure the clamps (2) onto the transmission with the wiring harness (3).
- Connect connectors (1) and lock.
- Connect transmission oil lines (2).
- Tighten the bolt (1).
TIGHTENING TORQUE SPECIFICATIONS
| Transmission oil line to transmission | ||
| M 8 | Tightening torque | 19 Nm |
- Loosening the tensioning strap (3).
- Remove special tools 0 490 133 (00 2 030) and 0 495 827 (23 4 150) .
Install battery carrier
- Insert and install battery carrier (5).
- Hand-tighten the bolt (4).
- Hand-tighten the bolts (3).
- Tighten down screw (4).
TIGHTENING TORQUE SPECIFICATIONS
| Battery carrier to engine mount | ||
| Hexagon screw M8x30 |
Tightening torque | 19 Nm |
- Tighten down screws (3).
TIGHTENING TORQUE SPECIFICATIONS
| Battery carrier to engine mount | ||
| Hexagon screw M8x30 | Tightening torque | 19 Nm |
- Attach coolant line (2) on battery carrier (5).
- Attach cable clip (1) on battery carrier (5).
Install the integrated power supply module (PDM)
NOTE:
RISK OF DAMAGE
Improper routing of cables and wiring harnesses .
Trapped, crushed or damaged cables may cause short circuits and malfunctions .
Improper routing of cables and wiring harnesses .
Trapped, crushed or damaged cables may cause short circuits and malfunctions .
- Route all cables without abrasions, do not trap and crush.
- Insert and install the integrated power supply module (3) in the direction of the arrow.
- Ensure that the locks (1) and (2) engage audibly.
- Connect connectors (1) and lock.
- Make sure the connectors (1) engage audibly.
Follow-up work
- Refer to INSTALLING THE TRANSFER BOX (VTG) .
- Refer to INSTALLING THE INTERMEDIATE SHAFT WITH THE SUPPORT TUBE .
- Refer to PARTIALLY INSTALLING RIGHT OUTPUT SHAFT .
- Refer to PARTIALLY INSTALLING THE LEFT OUTPUT SHAFT .
- Refer to INSTALLING STARTER MOTOR .
- Refer to MOUNTING AND SECURING THE COMPLETE FRONT AXLE .
- Refer to FASTENING THE RUBBER MOUNT ON THE FRONT AXLE SUPPORT .
- Refer to INSTALLING HOLDER WITH RUBBER MOUNT .
- Refer to SECURING THE MOUNTED PART ON THE FRONT AXLE SUPPORT .
- Refer to CONNECTING PURGE AIR LINE .
- Refer to ATTACHING CONNECTOR AT STEERING GEAR .
- Refer to SECURING THE STEERING SHAFT AT THE BOTTOM ON THE STEERING GEAR .
- Refer to WITH RIGHT INSTALLATION: FASTENING THE CABLE FOR THE RIDE HEIGHT SENSOR .
- Refer to SECURING THE ANTI-ROLL BAR ON THE LEFT AND RIGHT ON THE ANTI-ROLL BAR LINK .
- Refer to INSTALLING PROP SHAFT .
- Refer to INSTALLING THE REAR HEAT SHIELD .
- Refer to INSTALLING FRONT HEAT SHIELD .
- Refer to INSTALLING EXHAUST SYSTEM .
- Refer to INSTALLING FRONT LEFT AND RIGHT WHEEL ARCH COVER .
- Refer to INSTALLING THE FRONT LEFT OR RIGHT WHEEL .
- Refer to REMOVING COOLANT RADIATOR ATTACHMENT ON THE LEFT AND RIGHT .
- Refer to REMOVING THE ENGINE BRIDGE .
- Refer to INSTALLING THE SYSTEM BATTERY .
- Refer to INSTALLING INTAKE SILENCER HOUSING .
- Refer to INSTALLING THE INTAKE MANIFOLD FOR THE INTAKE FILTER HOUSING .
- Refer to INSTALLING THE UPPER FIREWALL COVER PANEL .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE STRUT BRACE .
- Refer to FILLING THE COOLANT CIRCUIT WITH THE VACUUM FILLING EQUIPMENT .
- Refer to CONNECTING THE BATTERY EARTH LEAD .
- Refer to AIR BLEEDING THE COOLANT CIRCUIT .
- Refer to CHECKING/TOPPING UP OIL LEVEL IN AUTOMATIC TRANSMISSION (AISIN GA8G45) .
- Refer to INSTALLING THE FRONT UNDERBODY PROTECTION .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .