Installing the component carrier
NOTE:
RISK OF DAMAGE
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
- Do not use any metal-cutting tools.
NOTE:
TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.
The sealing surfaces must be free of oil, grease and cleaning agents.
- Check centering sleeves (1) in the marked
area for damage and replace centering sleeves (1) if necessary.
- Clean sealing surfaces (1) with special tool 0 495 102 (11 4 470)
.
- Replace the sealing ring (1) on the component carrier (2).
Parts: Sealing ring
- Check the sealing rings (1) for damage, replace the coolant lines if necessary.
- Guide in and position the component carrier (1).
- Hand-tighten the bolts (1).
- Hand-tighten the bolts (1).
- Tighten down screws (1).TIGHTENING TORQUE SPECIFICATIONS
Coolant pump with function carrier on crankcase M8 x 35 tightening torque 19 Nm - Tighten down screws (1).TIGHTENING TORQUE SPECIFICATIONS
Coolant pump with function carrier on crankcase M8 x 35 tightening torque 19 Nm - Insert and install the holder (2).
- Tighten down screw (1).TIGHTENING TORQUE SPECIFICATIONS
Standard screw connection M6 M6 Tightening torque 8 Nm NOTE: TECHNICAL INFORMATION
Make sure that the connections are locked correctly. The locks must engage audibly. - Connect and lock coolant line (1).
The coolant lines (1) must engage audibly.
- Secure the clamp (2).NOTE: TECHNICAL INFORMATION
Make sure that the connections are locked correctly. The locks must engage audibly. - Connect and lock coolant line (1).
The coolant lines (1) must engage audibly.
- Connect connectors (2) and lock.
The connector (2) must engage audibly.
Follow-up work
- Refer to INSTALLING AIR CONDITIONING COMPRESSOR .
- Refer to INSTALLING ALTERNATOR .
- Refer to INSTALLING THE DRIVE BELT FOR ALTERNATOR .
- Refer to INSTALLING THE CHARGE AIR LINE .
- Refer to INSTALLING THE CHARGE AIR DUCT FOR CYLINDERS 4-6 .
- Refer to INSTALLING THE CHARGE AIR DUCT FOR 1-3 CYLINDERS .
- Refer to INSTALLING FAN COWL .
- Refer to INSTALLING THE RIGHT INTAKE FILTER HOUSING (FRONT-END STRUT REMOVED) .
- Refer to INSTALLING THE INTAKE FILTER HOUSING ON THE LEFT (FRONT-END STRUT REMOVED) .
- Refer to INSTALLING THE REAR TOP CROSS CONNECTION .
- Refer to INSTALLING UPPER CROSS CONNECTION .
- Refer to INSTALLING THE CENTER ENGINE COMPARTMENT COVER .
- Refer to INSTALLING THE FRONT HOOD SEAL .
- Refer to INSTALLING THE CLEAN AIR PIPE FOR CYLINDERS 1 TO 3 .
- Refer to INSTALLING THE FRONT-END STRUT .
- Refer to EVACUATE AND CHARGE CONDITIONING .
- Refer to FILLING THE HIGH-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLING EQUIPMENT .
- Refer to CONNECTING ALL BATTERY GROUND LEADS .
- Refer to VENTING THE HIGH-TEMPERATURE COOLANT SYSTEM .
- Refer to INSTALLING THE BOTTOM FRONT RIGHT SIDE COVER .
- Refer to INSTALLING THE STIFFENING PLATE .
- Refer to INSTALLING THE LEFT AND RIGHT FRONT UNDERSHIELD .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to INSTALLING THE FRONT SPOILER .