LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2021 >> M3 Base, Standard Trans >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Turbocharger, Oxygen Sensors - Repair M3 (G80) >> 11 65 Turbocharger >> 11 65 048 Removing and installing/replacing both exhaust turbochargers (M3 Competition M xDrive, M3 CS) >> Removing both exhaust turbochargers for cylinders 1 to 6

Removing both exhaust turbochargers for cylinders 1 to 6

WARNING: Hot surfaces 
Risk of burning! 
  • Perform all work only on components that have cooled down
NOTE: RISK OF DAMAGE 
Electrostatic discharge 
Damage to or destruction of electrical components 
  • Leave the electrical components in their original packaging until they are being installed. Only use the original packaging for returning the product. Always package removed components straight away
  • Read and comply with user information on using the associated special tool 12 7 060
  • Only tap the housings of electrical components. Do not tap pins or multi-pin connectors directly
  • Wear electrically conductive clothing and antistatic shoes (with ESD symbol)
  • For additional information see: 61 35... NOTES on ESD (electrostatic discharge) protection
NOTE: TECHNICAL INFORMATION 
For exhaust turbocharger damage:  Check the pressure pipes, charge air cooler and intake plenum for foreign matter, damage and correct functionality
If the oil return line is exchanged, then the connecting pipe to the oil sump must ALWAYS be cleaned, as the connecting pipe can coke

Preliminary work 

Both exhaust turbochargers for cylinders 1 to 6 

G14902052Courtesy of BMW OF NORTH AMERICA, INC.

□ Remove the exhaust turbocharger for the cylinders 4 to 6 

Exhaust turbocharger for the cylinders 4 to 6 

G14902053Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: RISK OF DAMAGE 
Damage of the electric wastegate valve controller 
Excessive force when removing and installing a jammed exhaust turbocharger may damage the electric wastegate valve controller 
  • Do not pull on the electrical wastegate valve controller or on the coupling rod
  • Apply force only at the turbine housing and exhaust manifold
  • Do not pull on the compressor housing
NOTE: TECHNICAL INFORMATION 
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations
G14927008Courtesy of BMW OF NORTH AMERICA, INC.

□ Remove the exhaust turbocharger for cylinders 1 to 3 

Exhaust turbocharger for the cylinders 1 to 3 

G14902060Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: RISK OF DAMAGE 
Damage of the electric wastegate valve controller 
Excessive force when removing and installing a jammed exhaust turbocharger may damage the electric wastegate valve controller 
  • Do not pull on the electrical wastegate valve controller or on the coupling rod
  • Apply force only at the turbine housing and exhaust manifold
  • Do not pull on the compressor housing
NOTE: TECHNICAL INFORMATION 
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations
G14926985Courtesy of BMW OF NORTH AMERICA, INC.