Mounting the cylinder head on the assembly jig

CAUTION: Heavy component. 
Heavy components can lead to injury or damage. 

• Remove and install heavy components with the aid of another person/other persons.

• Have the set of special tools 0 495 187 (00 2 300) ready.

  Number	Description
  1	Assembly jig
  2	Flange
  3	Crank
  4	cover panel
  5	shelf
  6	Rear shaped part
  7	Collection pan
  8	Front shaped part
  9	Front wheel
  10	Rear wheel with stop
  11	Mat

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• Have the set of special tools 0 494 362 (11 9 000) ready.

  Number	Description
  1	Stand
  2	Rod
  3	Adapter
  4	Lug
  5	Quick fastener
  6	Aluminum frame insert
  7	Shaped part
  8	Plastic shaped part
  9	lever
  10	Hook
  11	Valve spring cage
  12	Valve spring cage
  13	Valve spring cage
  14	Valve spring cage
  15	Valve spring cage
  16	Valve spring cage
  17	Valve spring cage

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• Prepare the special tool 2 220 718 .

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• Position flange (1) on the assembly jig (2).
• Tighten screws (arrows).

TIGHTENING TORQUE SPECIFICATIONS

Flange on assembly jig
M14X30	tightening torque	135 Nm

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• Prepare the special tool 0 490 567 (11 0 020) .

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• Feed in and install the device (1) in arrow direction on the flange (2).
• Make sure that the lock (3) engages audibly.

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• Loosen screw (1).
• Feed out the rod (2) in arrow direction and set it aside.

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• Prepare plastic shaped parts (1) with the shaped parts (2) and aluminum frame insert (3).

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• Slide the quick-release bracket (1) in arrow direction up to the stop.

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• Position completed aluminum frame insert (1) centered  on the device (2).

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• Position the cylinder head (1) with the special tool  2 220 718  and the special tool  0 490 567 (11 0 020)  on the device (2). 

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• Position the cylinder head (1) correctly on the completed aluminum frame insert (2).

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• Lower the special tool 2 220 718 .
• Guide out special tool 0 490 567 (11 0 020) on the cylinder head (1) and remove.
• Remove special tool 2 220 718 and set it aside.

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• Feed in and install the rod (1) in arrow direction.
• Hand-tighten the bolt (2).

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• Position the screw connection (1) on the cylinder head (2).

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• Position the screw connection (1) on the cylinder head (2).

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• Keep the screws (1) (M10x90)  ready from the special tool 0 494 150 (11 9 440)  .
• Keep the washers (2) ready from the special tool 0 494 150 (11 9 440). 

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• Tighten the screws (1) from the special tool 0 494 150 (11 9 440). 

TIGHTENING TORQUE SPECIFICATIONS

Cylinder head on device
M10X90x1.5	tightening torque	30 Nm

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• Turn the device (2) on the crank (1) by 180° in arrow direction.

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• Lock the quick-release bracket (1) in arrow direction.

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• Turn the device (2) on the crank (1) by 180° in arrow direction.

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