Remove both timing chains
Preliminary work
- Refer to REMOVING THE RIGHT ENGINE MOUNTING BRACKET (PHEV) .
- Refer to INSTALLING THE ENGINE ON THE ASSEMBLY JIG .
- Refer to REMOVING BEARING BRACKET .
- Refer to REMOVING FRONT AXLE DIFFERENTIAL .
- Refer to REMOVING THE OIL FILLER CAP .
- Refer to RELEASING THE OIL DRAIN PLUG .
- Refer to TIGHTENING THE OIL DRAIN PLUG .
- Refer to REMOVING AUXILIARY COOLANT PUMP FOR THE EXHAUST TURBOCHARGER .
- Refer to REMOVING THE COOLANT RETURNING LINE FOR THE EXHAUST TURBOCHARGER (AUXILIARY COOLANT PUMP REMOVED) .
- Refer to REMOVING THE COOLANT FEED LINE FOR THE EXHAUST TURBOCHARGER (COOLANT RETURNING LINE REMOVED) .
- Refer to REMOVING FRONT ENGINE ENCAPSULATION .
- Refer to REMOVING THE OIL FEED LINE FOR THE EXHAUST TURBOCHARGER (ENGINE ENCAPSULATION REMOVED) .
- Refer to REMOVING TANK VENT VALVE .
- Refer to REMOVING INTAKE PLENUM .
- Refer to REMOVING IGNITION COILS .
- Refer to REMOVING THE HIGH PRESSURE LINE BETWEEN THE HIGH PRESSURE PUMP AND THE RAIL .
- Refer to REMOVING THE INJECTORS .
- Refer to REMOVING HIGH PRESSURE PUMP .
- Refer to REMOVING BOTH ACTUATORS (ENGINE REMOVED) .
- Refer to REMOVING THE CYLINDER HEAD COVER (ENGINE REMOVED) .
- Refer to REMOVING THE ACOUSTIC COVER OF THE OIL SUMP .
- Refer to REMOVING THE THERMOSTAT FROM THE TRANSMISSION OIL LINES .
- Refer to REMOVING THE STARTER MOTOR (ACOUSTIC COVER REMOVED) .
- Refer to TURNING THE ENGINE ON THE VIBRATION DAMPER .
- Refer to BLOCKING THE CRANKSHAFT IN HE TDC FIRING POSITION OF CYLINDER 1 .
- Refer to BLOCKING THE CAMSHAFTS .
- Refer to REMOVING THE CHAIN TENSIONER (ENGINE REMOVED) .
- Refer to RELEASING THE VANOS CENTRAL VALVE .
- Refer to REMOVING EXHAUST CAMSHAFT ADJUSTER .
- Refer to REMOVING INTAKE ADJUSTER .
- Refer to DISASSEMBLING ALL SPECIAL TOOLS .
- Refer to REMOVING THE OIL RETURN LINE FOR THE EXHAUST TURBOCHARGER .
- Refer to REMOVING THE CYLINDER HEAD .
- Refer to REMOVING FLYWHEEL .
- Refer to REMOVING OIL SUMP .
- Refer to REMOVING REAR TIMING CASE COVER .
- Refer to REMOVING THE OIL VACUUM PUMP .
- Remove the drive chain (1)
.
- Remove the timing chain (1) .
- Remove the tensioning rail (2)
from the bearing journal (3)
.NOTE: Do not disassemble the bearing journal (3).
- Position the special tool 2 357 904 on the guide pin (arrow) of the crankshaft and secure it with the bolt (2) on the crankcase.
- Slacken the screw (1)
.
- Carefully press in the chain tensioner piston (3) to the stop using a screwdriver (2) and secure with the special tool 0 491 012 (11 4120).
- Unscrew the bolts (1)
and carefully remove the chain tensioner.
- Loosen both bearing journals (1) .
- Remove the guide rail (2) .
- Loosen the bearing journals (4) .
- Remove the tensioning rail (3)
.
- Loosen screw (1)
and remove the camshaft sprocket (2)
.
- Unscrew the bolt (2) and remove the special tool 2 357 904 .
- Remove the timing chain (1)
.