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34 33 505 Removing and installing or replacing brake booster

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Necessary preliminary work: 

Detach retaining clip (1) on brake pedal.

Pull out locking pin.

Unscrew nuts (2).

Installation note: 

Replace self-locking nuts.

Tightening torque 35 11 1AZ .

Fig 1: Identifying Retaining Clip On Brake Pedal With Nuts
G06890016Courtesy of BMW OF NORTH AMERICA, INC.

Release brake lines (1) from holder on bulkhead.

If necessary disconnect plug connection of vacuum sensor.

Pull vacuum line (2) out of brake booster.

Installation note: 

Check gasket, replace if necessary.

IMPORTANT: Do not use any force when removing and installing the brake unit; the brake unit can be damaged under certain circumstances.
Brake lines must not be bent.

Carefully pull brake booster (3) out of bulkhead and tilt out.

Fig 2: Releasing Brake Lines From Holder On Bulkhead
G09947384Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Make sure seal (2) is present and correctly seated.

The protective film on the connection of the vacuum line must be removed when replacing the brake booster!

Fig 3: Identifying Protective Film On Connection Of Vacuum Line
G09947385Courtesy of BMW OF NORTH AMERICA, INC.