Removing flywheel
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WARNING:
Working on 12 V electrical system
.
Risk of short circuits! Risk of fire!
Risk of short circuits! Risk of fire!
- Make sure that there is no charger connected to the jump start terminal in the engine compartment.
- Detach battery ground lead from battery.
- For auxiliary batteries: Detach battery minus cables from all auxiliary batteries.
CAUTION:
Heavy component
.
Heavy components can lead to injury or damage .
Heavy components can lead to injury or damage .
- Remove and install heavy components with the aid of another person/other persons.
NOTE:
RISK OF DAMAGE
Damage to battery terminal, the safety battery terminal or the intelligent battery sensor (IBS) .
Damaged battery terminals can lead to malfunctions or vehicle electrical system faults .
Damage to battery terminal, the safety battery terminal or the intelligent battery sensor (IBS) .
Damaged battery terminals can lead to malfunctions or vehicle electrical system faults .
- Detach battery terminal from battery pole by carefully shifting to and fro. Do not pry off using a tool.
Preliminary work
- Refer to BRINGING FRONT COMPARTMENT LID IN THE SERVICE POSITION .
- Refer to DISCONNECTING ALL BATTERY GROUND LEADS .
- Refer to REMOVING THE SEAL FOR THE HOOD REAR .
- Refer to REMOVING SUSPENSION STRUT BRACE .
- Refer to REMOVING THE ACOUSTIC COVER .
- Refer to REMOVING THE FRONT-END STRUT .
- Refer to REMOVING THE LEFT INTAKE FILTER HOUSING (FRONT-END STRUT REMOVED) .
- Refer to REMOVING THE RIGHT INTAKE FILTER HOUSING (FRONT-END STRUT REMOVED) .
- Refer to PARTIALLY REMOVING THE COOLANT EXPANSION TANK OF THE HIGH-TEMPERATURE COOLANT CIRCUIT .
- Refer to REMOVING THE CLEAN AIR PIPE FOR CYLINDERS 1 TO 3 .
- Refer to REMOVING SEAL FOR FRONT HOOD .
- Refer to REMOVING THE COVER FOR THE CENTER ENGINE COMPARTMENT .
- Refer to REMOVING UPPER CROSS CONNECTION .
- Refer to REMOVING THE REAR TOP CROSS CONNECTION .
- Refer to REMOVING THE FRONT SPOILER .
- Refer to REMOVING THE FRONT UNDERBODY PROTECTION .
- Refer to REMOVING THE LEFT AND RIGHT FRONT UNDERSHIELD .
- Refer to REMOVING THRUST FIELD .
- Refer to REMOVING THE RIGHT HAND FRONT BOTTOM SIDE COVER .
- Refer to REMOVING THE CONNECTING SUPPORT FROM THE TUNNEL .
- Refer to REMOVING EXHAUST SYSTEM .
- Refer to REMOVING INTERMEDIATE PIPE .
- Refer to DRAINING THE COOLANT FOR THE HIGH-TEMPERATURE COOLANT CIRCUIT .
- Refer to CONNECTING THE COOLANT LINE TO THE RADIATOR .
- Refer to REMOVING THE FAN COWL .
- Refer to REMOVING THE CHARGE AIR DUCT FOR CYLINDERS 1-3 .
- Refer to REMOVING THE CHARGE AIR DUCT FOR CYLINDERS 4-6 .
- Refer to REMOVING THE CHARGE AIR CROSSING .
- Refer to REMOVING THE OXYGEN SENSOR MONITOR FOR THE CYLINDERS 4 TO 6 .
- Refer to REMOVING STARTER MOTOR .
- Refer to RELEASING THE TRANSMISSION BEARING SUPPORT .
- Refer to REMOVING TRANSMISSION CROSS-MEMBER .
- Refer to REMOVING THE TANK COVER .
- Refer to REMOVING THE LEFT THRUST FIELD .
- Refer to REMOVING THE REAR HEAT SHIELD .
- Refer to REMOVING FRONT HEAT SHIELD .
- Refer to PARTIALLY LOOSENING THE PROP SHAFT .
- Refer to RELEASING THE FRONT PROP SHAFT ON THE FRONT AXLE TRANSMISSION .
- Refer to REMOVING THE TRANSFER BOX .
- Refer to REMOVING AUTOMATIC TRANSMISSION (GA8HP76Z) .
CAUTION:
Heavy component
.
Heavy components can lead to injury or damage .
Heavy components can lead to injury or damage .
- Remove and install heavy components with the aid of another person/other persons.
- Fasten the flywheel with the special tool 0 493 938 (11 9 260) and tighten with the special tool 0 494 130 (11 9 264) .
- Release the screws (1) to (8) .
NOTE:
RISK OF DAMAGE
Electrostatic discharge .
Damage to or destruction of electrical components .
Electrostatic discharge .
Damage to or destruction of electrical components .
- Leave the electrical components in their original packaging until they are being installed. Only use the original packaging for returning the product. Always package removed components straight away.
- Read and comply with user information on using the associated special tool 12 7 060.
- Only tap the housings of electrical components. Do not tap pins or multipin connectors directly.
- Wear electrically conductive clothing and antistatic shoes (with ESD symbol).
- For additional information see: 61 35... NOTES ON ESD (ELECTROSTATIC DISCHARGE) PROTECTION .
- Feed out the pulse wheel (1) and remove.
- Protect the magnet wheel (1) from metal particles by keeping it in a plastic bag.
- The magnet wheel (1) is magnetic, place the magnet wheel (1) properly.