Remove the piston rings
Preliminary work
- Refer to REMOVING ENGINE .
- Refer to INSTALLING THE ENGINE ON THE ASSEMBLY STAND .
- Refer to RELEASING THE OIL DRAIN PLUG
- Refer to TIGHTENING THE OIL DRAIN PLUG
- Refer to REMOVING ALL SPARK PLUGS .
- Refer to REMOVING THE HIGH PRESSURE LINE BETWEEN THE HIGH PRESSURE PUMP AND THE RAIL .
- Refer to REMOVING HIGH PRESSURE PUMP .
- Refer to REMOVING THE RAIL WITH INJECTORS .
- Refer to REMOVING BOTH ACTUATORS .
- Refer to REMOVING THE CYLINDER HEAD COVER .
- Refer to REMOVING TANK VENT VALVE .
- Refer to REMOVING THE INTAKE PLENUM .
- Refer to REMOVING THE HEAT SHIELD AT THE CYLINDER HEAD .
- Refer to REMOVING THE OIL RETURN LINE FOR THE EXHAUST TURBOCHARGER .
- Refer to REMOVING THE COOLANT RETURN LINE FOR THE EXHAUST TURBOCHARGER .
- Refer to REMOVING THE COOLANT FEED LINE FOR THE EXHAUST GAS TURBOCHARGER .
- Refer to BLOCKING ENGINE IN TDC FIRING POSITION .
- Refer to REMOVING CHAIN TENSIONER .
- Refer to RELEASING THE VANOS CENTRAL VALVE OF THE INTAKE ADJUSTER .
- Refer to RELEASING VANOS CENTRAL VALVE OF THE EXHAUST CAMSHAFT ADJUSTER .
- Refer to REMOVING THE VANOS CENTRAL VALVE OF THE INTAKE ADJUSTER .
- Refer to REMOVING THE VANOS CENTRAL VALVE OF THE EXHAUST CAMSHAFT ADJUSTER .
- Refer to REMOVING INTAKE ADJUSTER .
- Refer to REMOVING EXHAUST CAMSHAFT ADJUSTER .
- Refer to REMOVING THE TEST GAUGES FOR SECURING THE CAMSHAFTS .
- Refer to REMOVING THE CYLINDER HEAD .
- Refer to REMOVING THE CYLINDER HEAD GASKET .
- Refer to REMOVING THE ACOUSTIC COVER OF THE OIL SUMP .
- Refer to REMOVING FLYWHEEL .
- Refer to REMOVING FRONT AXLE DIFFERENTIAL .
- Refer to REMOVING BEARING BRACKET .
- Refer to REMOVING OIL SUMP .
- Refer to REMOVING OIL VACUUM PUMP .
- Refer to REMOVING THE OIL DEFLECTOR .
- Refer to REMOVING ALL PISTONS WITH CONNECTING ROD .
- Refer to MEASURING PISTON .
- Refer to MEASURING A CYLINDER .
NOTE:
RISK OF DAMAGE
Very wide spreading of the piston rings during installation/removal.
Damage to the piston rings.
Very wide spreading of the piston rings during installation/removal.
Damage to the piston rings.
- Spread the piston rings only until the piston ring can just be slid over the piston.
- Use piston ring pliers to install and remove the piston rings.
NOTE:
TECHNICAL INFORMATION
Wear safety goggles.
Wear safety goggles.
NOTE:
The description is for one component only. The procedure is identical for all further components.
- Keep standard piston ring pliers (1) ready.
- Position the piston ring pliers (1) on the top piston ring (2).
- Tension the piston ring pliers (1) in the arrow direction. feed out and remove the top piston ring (2).
- Position the piston ring pliers (1) on the middle piston ring (2).
- Tension the piston ring pliers (1) in the arrow direction, feed out and remove the middle piston ring (2).
- Remove the oil scraper rings (1) and the spring (2) by hand.
- Feed out both oil scraper rings (1) in the arrow direction on the piston (2).
- Feed out and remove the spring (1) in the arrow direction on the piston (2).