Check the coefficient of friction for the crankshaft
Check
- Turn the crankshaft clockwise with the special tool 0 490 130 (00 2 010) and compare the reading on the scale to the maximum permitted torque.
TECHNICAL DATA SPECIFICATION
| Maximum permitted torque of the crankshaft | |
|---|---|
| Max. | 2 Nm |
Result
» The maximum permitted torque is exceeded.
Measure
- Correct the radial clearance.
Check
- Check the classification of the main bearing shells and guide bearing shells.
Result
» Classification of the main bearing shells and the guide bearing shells is incorrect.
Measure
- Correct the classification of the main bearing shells and guide bearing shells.
Check
- Check whether the main bearing shells and the guide bearing shells are correctly installed.
Result
» The main bearing shells and the guide bearing shells are not correctly installed.
Measure
- Correctly install the main bearings shells and the guide bearing shells.
Follow-up work
- Install all PISTONS with connecting rod.
- Install the OIL DEFLECTOR .
- Install the TIMING CHAINS .
- Install the rear timing case COVER .
- Install the oil VACUUM PUMP .
- Refit ENGINE OIL PAN
- Replace the rear crankshaft SEAL .
- Replace the front crankshaft SEAL .
- Install the MAGNET WHEEL .
- Install the FLYWHEEL .
- Install the VIBRATION DAMPER .
- Install the alternator DRIVE BELT .
- Tighten the oil DRAIN PLUG .
- Clean sealing SURFACES .
- Install the cylinder HEAD GASKET .
- Install the CYLINDER HEAD .
- Block the CRANKSHAFT in the TDC firing position of the first cylinder (automatic transmission).
- Block the CAMSHAFTS
- Install the intake ADJUSTER .
- Install exhaust camshaft ADJUSTER .
- Preload TIMING CHAIN .
- Tighten the VANOS CENTRAL VALVE .
- Crank ENGINE twice (automatic transmission).
- Disassemble all SPECIAL TOOLS .
- Install the COOLANT FEED LINE (coolant return line is removed).
- Install the rear section of the COOLANT RETURN LINE (front section removed).
- Install the front section of the COOLANT RETURN LINE .
- Install the AUXILIARY COOLANT PUMP .
- Install the INTAKE PLENUM .
- Install the tank VENT VALVE .
- Tighten the OIL FILTER CAP .
- Secure the engine block OIL FEED LINE .
- Install the exhaust turbocharger OIL RETURN LINE .
- Install the exhaust turbocharger SUPPORT .
- Install STARTER MOTOR .
- Install cylinder head COVER .
- Install the cylinders 4 to 6 INJECTORS .
- Install the cylinders 1 to 3 INJECTORS .
- PREPARE for the installation of the high pressure pump.
- Install HIGH PRESSURE PUMP .
- Install the HIGH-PRESSURE LINE between the high-pressure rail and the high-pressure pump.
- Install the IGNITION COILS .
- Install front engine ENCAPSULATION .
- Install both ACTUATORS (engine removed).
- Install charge AIR LINE .
- Install bottom clean AIR PIPE .
- Install front axle DIFFERENTIAL .
- Install BEARING BRACKET
- Remove the ENGINE from the assembly jig.
- Top up the MOTOR OIL .
- Install the right engine mount HOLDER .
- Install CATALYTIC CONVERTER .
- Install the oxygen sensor MONITOR .
- Install the LAMBDA OXYGEN SENSOR
- Check engine OIL LEVEL .
- Mount the ENGINE on the front axle.
- Install the complete FRONT AXLE including engine and transmission.