Refitting engine oil pan
NOTE:
RISK OF DAMAGE
Contaminant or foreign body .
Contamination can result in malfunctions, loss of function or leaks .
Contaminant or foreign body .
Contamination can result in malfunctions, loss of function or leaks .
- Adhere to the utmost cleanliness.
- Protect components from contamination e.g. by covering.
- Close off line connections with seal plugs.
NOTE:
RISK OF DAMAGE
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
- Do not use any metal-cutting tools.
NOTE:
TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.
The sealing surfaces must be free of oil, grease and cleaning agents.
- Remove rough seal remains on the sealing surface (1) of the crankcase with the special tool 0 495 102 (11 4 470) .
- Clean the sealing surface (1)
with the brake cleaner.CONSUMABLE DESCRIPTION
Brake cleaner 2.0 500 ml, Spray can 83192365214 20, Canister 83192365215 NOTE: TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents. - Remove fine seal remains on the sealing surface (1) of the oil pan with the special tool 0 495 102 (11 4 470) .
- Clean the sealing surface (1)
with the brake cleaner.CONSUMABLE DESCRIPTION
Brake cleaner 2.0 500 ml, Spray can 83192365214 20, Canister 83192365215 - Have the special tool 2 469 803 ready.NOTE: TECHNICAL INFORMATION
For additional information see: 11 00... OVERVIEW OF CONSUMABLES . - Position the sealing compound (1)
as shown on the special tool 2 469 803
.
Parts: Sealing compound
NOTE: TECHNICAL INFORMATION
The processing time of the liquid sealing compound can be at a maximum of 10 min.
Commissioning of the assembly is not possible until 25 minutes after the processing time.
Non-observance can lead to leaks in the assembly. - Apply a sealing bead (1) with the sealing compound in the marked area along the inner edge.
- Completely encircle the oil return orifice (arrow in illustration) with the sealing compound.
Make sure no sealing compound enters the oil return orifice.
SEALING COMPOUND DESCRIPTIONLoctite 5970 liquid sealing compound Processing time <10 minutes at room temperature 50 ml, Cartridge 83190404517 TECHNICAL DATA SPECIFICATIONHeight of the sealing bead 2.0 mm... 2.5 mm The special tool 11 8 780 is only required when the transmission is removed.
- Position the special tool 0 496 120 (11 8 780) with the transmission bolts (1) so that the oil pan is exactly flush with timing case cover.
- If necessary, replace the centering sleeves.
- Install oil sump (1) to top front.
- Tighten all bolts of the oil pan hand-tight, do not tighten completely.
- Tighten down screws (2)
.TIGHTENING TORQUE SPECIFICATIONS
Transmission to oil pan (manual transmission and automatic transmission) M8x50 Tightening torque 19 Nm - Attach cable in the marked area.
- Connect plug (1) .
- Tighten down screws (2)
.TIGHTENING TORQUE SPECIFICATIONS
Oil sump to crankcase M8x110 Tightening torque 24 Nm - Tighten down screws (1)
.TIGHTENING TORQUE SPECIFICATIONS
Oil sump to crankcase M8x30 Tightening torque 24 Nm - Tighten all bolts (marks).TIGHTENING TORQUE SPECIFICATIONS
Oil sump to crankcase M8x30 Tightening torque 24 Nm - Tighten all bolts (marks).TIGHTENING TORQUE SPECIFICATIONS
Oil sump to crankcase M8x30 Tightening torque 24 Nm - Tighten all bolts (marks).TIGHTENING TORQUE SPECIFICATIONS
Oil sump to crankcase M8x30 Tightening torque 24 Nm
Follow-up work
- Refer to TIGHTENING THE OIL DRAIN PLUG .
- Refer to INSTALLING STARTER MOTOR .
- Refer to RAISING FRONT AXLE SUPPORT .
- Refer to TOPPING UP THE ENGINE OIL .
- Refer to CHECKING ENGINE OIL LEVEL .