11 36 042 Removing and installing/replacing intake adjuster (B48B)

Special tools required: 

• 2 358 122 
• 0 496 855 
• 2 450 487
• 11 6 480 

Necessary preliminary work: 

• Remove CATALYTIC CONVERTER
• Check TIMING 

Attention! 

When replacing the intake camshaft adjuster: 

When removing, pay attention  to or note the identification/part number of the intake camshaft adjuster.

An intake camshaft adjuster must always be replaced with the same part number  .

A combination of different intake camshaft adjusters is not  permitted!

PuMA measure 64122020  must be observed.

For further information, see the appropriate BMW parts catalogue

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Overview chart of the intake camshaft adjuster:

7 608 788 Intake camshaft adjuster

8 617 692 Intake camshaft adjuster

8 684 920 Intake camshaft adjuster

Removal: 

Attention! 

Release VANOS central valve (1) only with installed special tool 2 358 122  .

For correct fitting see repair instructions: CHECK TIMINGS .

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Remove chain tensioner (1).

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Version 1 

To remove the central valve (1), use the changeover ratchet (2) from special tool 0 496 855  with special tool 2 450 487.

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Version 2 

Use special tool 0 496 855  to remove the central valve (1).

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Release VANOS central valve of the exhaust camshaft adjuster (1) with special tool 0 496 855  .

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Release VANOS central valve of the intake adjuster (1) with special tool 0 496 855  .

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Remove VANOS central valve (1) of intake side.

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Remove intake adjuster (1) from intake camshaft.

Slightly tilt intake adjuster (1) and remove downwards.

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Installation: 

Attention! 

Risk of mixing up the intake and exhaust camshaft adjusters.

Danger of engine damage! 

Intake and exhaust camshaft adjusters are different.

For the exhaust camshaft the exhaust camshaft adjuster is marked with EX  .

The intake adjuster for the intake camshaft is marked with IN  .

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Feed intake adjuster (1) into timing chain (2) and position on intake camshaft (3).

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Abut VANOS central valve (1) of intake side.

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Install new chain tensioner.

Parts:  Chain tensioner

Tighten chain tensioner (1).

Tightening torque 11 31 1AZ .

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Tighten VANOS central valve of the intake adjuster (1) with special tool 0 496 855  .

Tightening torque 11 36 1AZ .

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Tighten VANOS central valve of the exhaust camshaft adjuster (1) with special tool 0 496 855  .

Tightening torque 11 36 1AZ .

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Remove all special tools.

Crank engine with special tool 11 6 480  twice in direction of engine rotation.

Attention! 

Do not crank engine backwards  .

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Required reworking: 

• Check TIMING 
• Install CATALYTIC CONVERTER

When replacing the intake camshaft adjusters, the level must be encoded and programmed if necessary. 

• Connect diagnosis system and follow diagnosis instructions 
• Service functions
• Power train
• Engine electronics
• Reset VANOS adaptation values
• Encode and program I-level if necessary