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11 31 025 Removing and installing or replacing the intake camshaft (M57T2-SCR)

WARNING: This page is about a different car, the 2013 BMW X5, 2012 BMW X5, and 2011 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

Necessary preliminary work: 

Crank engine at crankshaft with special tool 11 6 480 .

The cams on the intake camshaft at the 1st cylinder point downwards.

Release screw (1).

NOTE: Bolt (1) must be removed beforehand as it is no longer accessible in TDC setting.

Camshaft sprocket classification (0) value from 0 to 9

Tightening torque: 11 31 1AZ .

Fig 1: Identifying Intake Camshaft Screw
G09952722Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew the screw plug in the gear case cover at bottom.

Fig 2: Locating Screw Plug In Gear Case Cover
G09952723Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: No piston is permitted to be in the TDC setting Risk of damage  .
Crank engine back at crankshaft through 45°.

Turn exhaust camshaft at hexagon head in direction of arrow.

The hydraulic chain tensioner can be secured in place in this position with special tool 11 3 340 .

Fig 3: Turning Exhaust Camshaft At Hexagon Head
G09952724Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The hydraulic chain tensioner is forced back by rotating the exhaust and intake camshafts.

Lock hydraulic chain tensioner with special tool 11 3 340 .

NOTE: If the camshaft sprocket is removed without the hydraulic chain tensioner being locked, the chain tensioner piston will slip out and can then only be pressed back again with a considerable amount of effort.
Fig 4: Identifying Hydraulic Chain Tensioner With Special Tool (11 3 340)
G09952725Courtesy of BMW OF NORTH AMERICA, INC.

Remove protective cap in direction of arrow.

Installation note: 

Reinstall protective cap with some grease.

Fig 5: Removing Protective Cap
G09952726Courtesy of BMW OF NORTH AMERICA, INC.

Crank engine at crankshaft with special tool 11 6 480 .

Secure crankshaft at flywheel with special tool 11 6 080 .

Fig 6: Identifying Special Tool (11 6 080)
G09952727Courtesy of BMW OF NORTH AMERICA, INC.

Release camshaft sprocket bolts (1).

Tightening torque: 11 31 1AZ .

Release bearing journal (2) of guide rails.

Fig 7: Identifying Camshaft Sprocket Bolts
G09952728Courtesy of BMW OF NORTH AMERICA, INC.

Release camshaft sprocket with chain (1) from intake camshaft in direction of arrow.

Release guide rail (2) from bracket and pull out in direction of arrow.

Fig 8: Releasing Guide Rail From Bracket
G09952729Courtesy of BMW OF NORTH AMERICA, INC.

Remove camshaft sprocket (2) in direction of arrow to right  from timing chain (3) and remove towards top.

Fig 9: Removing Camshaft Sprocket From Timing Chain
G09952730Courtesy of BMW OF NORTH AMERICA, INC.

Loosen screws (1) of intake camshaft bearing cap in 1/2 revolution increments evenly from outside to inside.

NOTE: Illustration shows M57TU.
Fig 10: Identifying Intake Camshaft Bearing Cap Screws
G09952731Courtesy of BMW OF NORTH AMERICA, INC.

Remove bearing caps of intake camshaft and lift out intake camshaft (1).

All bearing caps are marked.

E= intake camshaft.

A = exhaust camshaft.

Fig 11: Removing Bearing Caps Of Intake Camshaft
G09952732Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Worn rocker arms may only be reused on the same grooves of the camshaft.
Fig 12: Identifying Worn Rocker Arms On Grooves Of Camshaft
G09952733Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: These screws must "not" be removed.
Fig 13: Identifying Screws
G09952734Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: E Intake camshaft
A Exhaust camshaft
Fig 14: Identifying Intake/Exhaust Camshafts
G09952735Courtesy of BMW OF NORTH AMERICA, INC.

Insert intake camshaft.

Position (1) of intake camshaft gear flush with cylinder head.

Position (2) of exhaust camshaft gear flush with cylinder head.

If necessary, re-secure camshafts.

Fig 15: Identifying Intake Camshaft With Cylinder Head Mark
G09952736Courtesy of BMW OF NORTH AMERICA, INC.

Mark (1) on intake camshaft must be between marks (2) on exhaust camshaft.

See Fig 16.

Fig 16: Identifying Intake Camshaft Gear Mark
G09952737Courtesy of BMW OF NORTH AMERICA, INC.

The intake camshaft bearing caps are legibly marked E 1... E 7 from the exhaust side.

Fit bearing caps.

Fig 17: Identifying Intake Camshaft Bearing Cap Mark
G09952738Courtesy of BMW OF NORTH AMERICA, INC.

Insert all screws (1) and initially tighten so that they are free of play.

Tighten down intake camshaft bearing caps in 1/2 revolution increments evenly from inside to outside.

Fig 18: Identifying Intake Camshaft Bearing Cap Screws
G09952739Courtesy of BMW OF NORTH AMERICA, INC.

Mount camshaft sprocket and release chain tensioner.

Cams of both camshafts must point to top right.

Fit special tool 11 6 321 on intake camshaft.

Secure special tool 11 6 321 with special tool 11 6 322 .

Installation note: 

The exhaust camshaft only has to be checked, setting is not possible.

Fig 19: Locating Special Tool 11 6 321 On Intake Camshaft
G09952740Courtesy of BMW OF NORTH AMERICA, INC.

Secure special tool 11 6 254 on the cylinder head with screws (1).

NOTE: See Fig 20.
Fig 20: Identifying Special Tool 11 6 254 On Cylinder Head With Screws
G09952741Courtesy of BMW OF NORTH AMERICA, INC.

Check intake camshaft side clearance.

Set up special tool 11 6 252 with dial gauge.

Refer to TECHNICAL DATA .

Procedure for exhaust camshaft is identical.

Fig 21: Setting Special Tool 11 6 250 With Dial Gauge
G09952742Courtesy of BMW OF NORTH AMERICA, INC.

Adjust VALVE TIMING .

Assemble engine.