12 51 240 Replacing the engine sensor system module 2 wiring harness section (B46, B48)
Attention!
Read and comply with notes on Read and comply with notes on PROTECTION AGAINST ELECTROSTATIC DISCHARGE (ESD PROTECTION) !
Necessary preliminary work:
- Disconnect NEGATIVE BATTERY LEAD
- Remove CLEAN AIR PIPE
- Remove ACOUSTIC COVER
- Remove UPPER BULKHEAD COVER
- Remove INTAKE SILENCER HOUSING
Removal:
Release expanding rivet (2).
Undo the bolt (1) and remove the cover (3).
Loosen screw (1).
Lay the cover (2) of the positive battery connection point to one side.
Release the screws along the arrows and remove the tension strut (1).
Unlock and remove cover (1).
Unlock and pull off all connectors (1) in the direction of arrow at the control unit.
Unlock the lock (2) and release the cable clip (1) and place to one side.
Release the cable clip (2) from cover (1) and lay to one side.
Feed out cover (1) and remove.
Overview of engine sensor system module 2 wiring harness section
| Unlock and disconnect following connectors and lines | Note |
|---|---|
| Unlock and disconnect connector from DME control unit | |
| Release connector from intake camshaft sensor and pull off | |
| Release connector from hot film air mass meter and pull off | |
| Release connector from high pressure sensor and pull off | |
| Release connector from exhaust camshaft sensor and pull off | |
| Unlock connector on high pressure pump and disconnect | |
| Unlock connector of monitoring sensor and pull off | |
| Release connector from control sensor and pull off | |
| Unlock connector on exhaust turbocharger and disconnect | |
| Unlock connector on heating element and disconnect |
Release wiring harness from clips and retainers.
Feed out wiring harness and remove.
Installation:
Route and install wiring harness.
Plug in all connectors as specified in table.
All connectors must audibly engage.
Connect all connectors (1) at the control unit in the direction of arrow.
All connectors (1) must engage audibly.
Lock the cover (1) in the lock (2).
Lock (2) must snap audibly into place.
Feed in and install the cover (1).
Attach the cable clip (2) to the cover (1).
Feed in the cable clip (1) and lock it in the lock (2).
Install the tension strut (1) and tighten the screws along the arrows.
Tightening torque 17 10 8AZ
Install the cover (2) of the positive battery connection point.
Tighten screw (1).
Tightening torque 17 10 10AZ
Install the cover (3) and tighten the screw (1).
Tightening torque 17 10 10AZ
Install expanding rivet (2).
Required follow-up work:
- Connect NEGATIVE BATTERY LEAD
- Install CLEAN AIR PIPE
- Install ACOUSTIC COVER
- Install UPPER BULKHEAD COVER
- Install INTAKE SILENCER HOUSING